Harley Davidson FLD Switchback 2015 Factory Service Manual

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The 2015 FLD Switchback represents a versatile approach to the cruiser and touring motorcycle experience. Engineered with a renowned Twin Cam 103B V-twin engine, this model offers a potent 1690...

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Taper: Motorcycle

Distributeur:

UGS: 64473

Mots clés: 2015 FLD Switchback Harley Davidson Misc Motorcycle Motorcycles

Variantes de produits

Description

The 2015 FLD Switchback represents a versatile approach to the cruiser and touring motorcycle experience. Engineered with a renowned Twin Cam 103B V-twin engine, this model offers a potent 1690 cc displacement, delivering approximately 77 horsepower and 101 ft-lbs of torque. Its design emphasizes comfort and practicality, featuring detachable fairing and saddlebags that allow riders to easily transition from a touring setup to a more stripped-down cruiser aesthetic. With its classic styling, comfortable ergonomics, and a 6-speed Cruise Drive transmission, the FLD Switchback is built for riders who appreciate both long-distance comfort and the iconic riding experience. This comprehensive factory service repair manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2015 FLD Switchback. Covering all essential systems including the engine, fuel system, transmission, drivetrain, chassis, brakes, and electrical components, this manual is an indispensable resource. It details everything from routine scheduled maintenance and fluid specifications to in-depth diagnostic procedures for the Twin Cam 103B engine and ESPFI. Technicians and owners will find step-by-step instructions, high-resolution diagrams, and essential specifications necessary to ensure the optimal performance and longevity of their FLD Switchback.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLD Switchback

Year:

Codes

Chassis Code:

Not explicitly stated, typically VIN-based for Harley-Davidson

👋 Introduction

Market Position

Positioning:

A versatile touring cruiser designed for riders seeking comfort, style, and practicality, offering detachable saddlebags and a comfortable riding posture.

Competitive Analysis

Competitors:

Competes with other large-displacement cruisers and touring motorcycles from brands like Indian, Victory, and other Harley-Davidson models.

Key Features

Features:

Detachable fairing and saddlebags, Twin Cam 103B engine, 6-speed transmission, comfortable ergonomics, classic Harley-Davidson styling.

📋 Manual Details

Coverage Areas

Covered Systems:

Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Lighting, Instrumentation, Bodywork, Emissions Control, Troubleshooting, Maintenance, Specifications

Page Count

Pages:

Hundreds (as stated in product description)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 103B, detailed overhaul, component testing, diagnostics

Fuel System:

Electronic Sequential Port Fuel Injection (ESPFI), fuel pump, injectors, sensors, diagnostics

Ignition System:

Coil-on-plug ignition, crank position sensor, spark plugs, troubleshooting

Transmission:

6-speed Cruise Drive transmission, clutch, primary drive, secondary drive, lubrication, disassembly, assembly

Drivetrain:

Final drive belt, pulley inspection, adjustment, replacement

Chassis:

Frame inspection, steering head bearing, swingarm, rear suspension linkage

Suspension:

Front telescopic fork (49mm), rear emulsion shock absorbers, fluid types, service, fork seal replacement

Brakes:

Front and rear hydraulic disc brakes, calipers, master cylinders, brake fluid specifications, bleeding procedures, pad replacement

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting circuits, accessory circuits

Instrumentation:

Speedometer, tachometer, indicator lights, diagnostic trouble codes (DTCs)

Bodywork:

Fairing, saddlebags, fenders, seat removal and installation, cosmetic component care

Emissions Control:

Exhaust system, catalytic converter, evaporative emission system (if applicable)

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, battery checks

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, common fault identification

Repair:

Complete disassembly and reassembly procedures for all major components

Installation:

Component installation guides, torque specifications for all fasteners

Technical Depth

Depth:

Comprehensive from basic maintenance to advanced engine and electrical diagnostics and overhaul

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

Printable in entirety, high-resolution graphics and text

Binding Type

Binding Type:

N/A (PDF Download)

Paper Type

Paper Type:

N/A (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103B V-Twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.0:1

Performance

Horsepower:

Approx. 77 HP @ 5010 RPM (Engine rated, actual wheel horsepower will vary)

Torque:

Approx. 101 ft-lbs @ 3250 RPM (Engine rated, actual wheel torque will vary)

Fuel System

Injection:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline, 91 octane or higher recommended

Cooling System

Type:

Air-cooled

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Optional

Optional Types:

Features

Primary Drive:

Patented diaphragm spring clutch, 34/46 ratio

Final Drive:

Carbon-belt final drive, 32/66 ratio

Fluid Capacity

Transmission Oil Capacity:

Refer to manual for specific fluid type and capacity (typically primary chain case oil)

📐 Dimensions

Exterior

Length:

91.9 in. (2334 mm)

Seat Height Laden:

26.1 in. (663 mm)

Ground Clearance:

5.1 in. (130 mm)

Rake:

29.1 degrees

Trail:

6.5 in. (165 mm)

Weights

Dry Weight:

663 lbs. (300.7 kg)

Weight In Running Order:

695 lbs. (315.2 kg)

Gross Vehicle Weight Rating:

Not specified, but typical for this class

Cargo

Saddlebag Capacity:

Approx. 1.7 cu. ft. total

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is not rated by government agencies in the same way as passenger cars.)

Active Features

Braking System:

Linked, 4-piston front caliper, 2-piston rear caliper, ABS optional

Lighting:

Halogen headlamp, LED tail light, amber incandescent front turn signals

Passive Features

Frame Construction:

Steel, rigid powertrain, mild steel tubing

Ergonomics:

Forward-mounted controls, swept-back handlebar, rider-focused seating position

💡 Technology Features

Infotainment

Audio System:

Optional AM/FM/WB radio with CD player and handlebar-mounted controls, premium Boom! Audio system available on some trims or as an accessory.

Connectivity:

Auxiliary input for external music devices.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature, not standard on all models.

Diagnostics

Diagnostic Tool Interface:

Requires Harley-Davidson diagnostic tools (e.g., Digital Technician) for advanced diagnostics and system programming, covered extensively in the manual.

🔧 Maintenance

Service Intervals

First Service:

1000 miles or 1 month, whichever comes first (oil change, primary chain adjustment, inspection)

Subsequent Service:

Every 5000 miles or 6 months (oil change, inspection), with more comprehensive services at higher intervals.

Fluid Specifications

Engine Oil:

Refer to manual for specific Harley-Davidson branded or approved synthetic motorcycle oil (e.g., SYN3) with appropriate viscosity grade (e.g., 20W-50).

Primary Chain Case Oil:

Harley-Davidson Genuine Formula+ or approved equivalent.

Transmission Oil:

Refer to manual for specific Harley-Davidson branded or approved transmission lubricant (e.g., SYN3).

Brake Fluid:

DOT 4, Harley-Davidson High Performance Brake Fluid.

Fork Oil:

Refer to manual for specific weight and type (e.g., Harley-Davidson Factory 10W fork oil).

Known Issues

Common Issues:

While generally reliable, potential issues can include clutch lever adjustment needs, minor electrical connector issues, and typical V-twin oil leaks if not properly maintained. Fairing and saddlebag mounting hardware can require periodic checks.

Maintenance Focus:

Regular oil changes (engine, primary, transmission), belt tension checks, brake system maintenance, and suspension service are critical for longevity.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson has a long-standing legacy in motorcycle manufacturing, dating back to 1903, known for its V-twin engines and cruiser/touring segment dominance.

Model Evolution

Switchback Concept:

The Switchback model was introduced to offer a customizable riding experience, allowing riders to switch between a stripped-down cruiser and a more touring-oriented setup by easily removing the fairing and saddlebags.

Production

Production Years:

2012-2016

Manufacturing Location:

USA (Milwaukee, Wisconsin and York, Pennsylvania)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the FLD Switchback model may not be widely publicized, Harley-Davidson motorcycles consistently receive recognition for design, engineering, and rider experience within the cruiser and touring segments.