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Harley Davidson FLHRC Road King Classic Motorcycle 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2010 Type: Motorcycle 👋 Introduction Market Position Vehicle Segment: Full-size, classic-styled touring motorcycle. Target Audience: Riders seeking comfortable,...
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Harley Davidson FLHRC Road King Classic Motorcycle 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRC Road King Classic
Year:
2010
Type:
Motorcycle
👋 Introduction
Market Position
Vehicle Segment:
Full-size, classic-styled touring motorcycle.
Target Audience:
Riders seeking comfortable, long-distance touring with iconic Harley-Davidson styling and V-twin performance.
Competitive Analysis
Key Competitors:
Indian Chief Vintage, Honda Gold Wing, Yamaha V Star 1300 Tourer.
Key Features
Styling:
Classic chrome accents, whitewall tires, large windshield, leather-look saddlebags, and a comfortable, upright riding position.
Comfort:
Large seat, floorboards, and ample legroom for rider and passenger, ideal for long rides.
Touring Capability:
Integrated saddlebags provide significant storage for touring essentials.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Format:
Downloadable PDF
Language:
English
Page Count
Estimated Page Count:
Approximately 600+
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnosis, repair, and overhaul of the Twin Cam 103 engine, including fuel injection, ignition, cooling, and lubrication systems.
Transmission System:
Service and repair of the 6-speed Cruise Drive transmission, including clutch, primary drive, and internal components.
Electrical System:
Comprehensive coverage of the motorcycle's electrical system, including wiring diagrams, battery, charging system, lighting, ignition, and control modules (e.g., ECM, ABS).
Chassis And Suspension:
Front and rear suspension service, fork and shock absorber overhaul, frame inspection and repair, and wheel/tire maintenance.
Braking System:
Service and repair of the ABS-equipped braking system, including brake lines, calipers, master cylinders, and fluid changes.
Fuel System:
Diagnosis and repair of the Electronic Sequential Port Fuel Injection (ESPFI) system, fuel pump, injectors, and related components.
Exhaust System:
Installation, inspection, and basic repair of the exhaust system components.
Bodywork And Trim:
Service and replacement procedures for fairings, saddlebags, fenders, seats, and other cosmetic components.
Procedures Included
Preventative Maintenance:
Detailed schedules and procedures for all routine maintenance tasks, including oil changes, filter replacements, and lubrication.
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues.
Engine Repair:
Step-by-step instructions for engine disassembly, component inspection, reassembly, and tuning.
Transmission Repair:
Detailed procedures for clutch adjustment, gear set inspection, and transmission rebuild.
Electrical Diagnostics:
Step-by-step troubleshooting for electrical faults, including starter, charging system, lights, and sensor issues.
Brake Service:
Procedures for bleeding the brake system, replacing brake pads and rotors, and servicing the ABS module.
Suspension Service:
Instructions for fork seal replacement, fork oil changes, and rear shock absorber adjustments/replacement.
Wheel And Tire Service:
Procedures for wheel balancing, tire mounting and dismounting, and checking tire pressures.
Technical Depth
Depth Of Coverage:
Complete factory-level technical information, suitable for both DIY enthusiasts and professional technicians.
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs), sensor data interpretation, and recommended diagnostic tools.
Rebuild Procedures:
Detailed specifications and procedures for complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
High-resolution, printable pages.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 103
Engine Type:
Air-cooled, V-twin, pushrod-actuated, overhead valves
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.6:1
Performance
Horsepower:
Approximately 70-75 HP (estimated at crankshaft)
Torque:
Approximately 90-95 ft-lbs @ 3,500 RPM (estimated at crankshaft)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline (91 octane or higher recommended)
Oil Capacity
Engine Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Primary Drive:
Patented system with torque канал
Fluid Type
Transmission Fluid Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent)
📐 Dimensions
Exterior
Length:
93.5 inches (2375 mm)
Seat Height Laden:
26.5 inches (673 mm)
Ground Clearance:
5.1 inches (130 mm)
Rake:
26 degrees
Trail:
6.4 inches (162 mm)
Weights
Dry Weight:
Approximately 750 lbs (340 kg)
Weight In Running Order:
Approximately 814 lbs (370 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 liters)
🛡️ Safety Features
Active Features
Braking System:
Standard Anti-lock Braking System (ABS)
Lighting:
Halogen headlamp, integrated front and rear turn signals, and auxiliary passing lamps.
Passive Features
Frame Construction:
Steel frame and swingarm for robust chassis integrity.
Rider Ergonomics:
Comfortable seating position and accessible controls designed for rider fatigue reduction.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM/Weather Band radio with CB/Intercom functionality and auxiliary input (specific features may vary by sub-model).
Display:
Analog gauges for speedometer and tachometer, digital odometer, fuel gauge, and gear display.
Driver Assistance
Cruise Control:
Electronic cruise control for relaxed highway riding.
Connectivity
Diagnostic Port:
Access to diagnostic data via the ECM for advanced troubleshooting (requires specific Harley-Davidson diagnostic tools).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil Specification:
Harley-Davidson V-Twin 20W-50 Synthetic (or equivalent)
Primary Chaincase Oil Specification:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent)
Brake Fluid Specification:
DOT 4 (for ABS models)
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, tire wear, battery life, and potential exhaust header pipe discoloration.
Common Issues
Electrical Connectors:
Occasional issues with corrosion or loose connections in the electrical harness.
Idle Roughness:
Some models may exhibit minor idle roughness, often addressed through ECM remapping or sensor checks.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is synonymous with American motorcycle culture, V-twin engines, and a legendary touring heritage.
Model Evolution
Road King Lineage:
The Road King line, introduced in 1994, is a modern interpretation of classic American touring motorcycles, offering comfort and style.
Classic Trim:
The 'Classic' designation typically signifies added traditional styling elements like whitewall tires and chrome accents.
Production
Manufacturing Location:
York, Pennsylvania, USA (typical for Harley-Davidson touring models)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Harley-Davidson motorcycles, particularly the Road King models, are consistently praised for their classic styling, V-twin character, and long-distance comfort.
Ratings
Owner Satisfaction:
Generally high owner satisfaction ratings for comfort, reliability (with proper maintenance), and the iconic Harley-Davidson riding experience.
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