Harley Davidson FLHRCI Road King Classic 2004 Factory Manual

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This manual covers the FLHRCI Road King Classic from 2004. Built upon the robust FLHT platform, this iconic cruiser embodies a legacy, offering a blend of classic styling with modern...

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Taper: Motorcycle

Distributeur:

UGS: 64555

Mots clés: 2004 FLHRCI Road King Classic Harley Davidson Motorcycle Motorcycles Softail

Variantes de produits

Description

This manual covers the FLHRCI Road King Classic from 2004. Built upon the robust FLHT platform, this iconic cruiser embodies a legacy, offering a blend of classic styling with modern engineering. Known for its V-Twin OHV 1450cc air-cooled engine, 5-speed transmission, and Electronic Fuel Injection, the Road King Classic delivers substantial torque and a comfortable ride, making it ideal for touring and cruising. Features like cruise control and a premium audio system enhance the rider experience, while its substantial build and iconic design underscore its enduring appeal. This comprehensive factory service repair manual, presented in English, provides detailed, step-by-step instructions for the maintenance, diagnosis, repair, and rebuilding of your 2004 FLHRCI Road King Classic. It covers all essential systems, including the chassis, engine, fuel system, electrical system, and more, with specific guidance on common fixes and understanding complex systems. This resource is an invaluable tool for owners and technicians alike, ensuring the longevity and optimal performance of the motorcycle through factory-level repair and maintenance procedures.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHRCI Road King Classic

Year:

Platform:

Codes

Model Code:

FLHRCI

👋 Introduction

Market Position

Positioning:

Official factory manual for owners and independent mechanics seeking genuine repair information.

Competitive Analysis

Competitor Manuals:

Actual Genuine Repair Service Factory Manuals, NOT 3rd party manuals.

Key Features

Features:

Comprehensive coverage, factory-level detail, step-by-step instructions, diagnostic assistance, wiring diagrams, printable format, digital download convenience.

📋 Manual Details

Coverage Areas

Coverage:

Complete Official Factory Service Repair Manual

Page Count

Page Count:

Hundreds of pages

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems:

General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram

Procedures Included

Procedures:

Diagnosis, Repair, Maintenance, Rebuilding, Refurbishing, Restoration, Troubleshooting, Electrical Service Procedures, Tune-ups

Technical Depth

Depth:

Incredibly detailed, step-by-step instructions and photos, secret techniques used by top mechanics, common fixes, understanding engine management systems

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Printable without any restriction, high resolution

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Reader:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin OHV (Pushrod Actuated)

Displacement:

1450cc (88 cubic inches)

Cooling Method:

Air-Cooled

Performance

Horsepower Estimated:

Approximately 67-70 HP (depending on tuning and specific model variant)

Torque Estimated:

Approximately 85-90 ft-lbs @ 3200 RPM (depending on tuning and specific model variant)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Carburetion Type:

N/A (EFI equipped)

🔧 Transmission

Standard

Transmission Type:

5-speed Constant Mesh

Optional

Optional Transmissions:

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Drive System:

Primary drive: Chain; Final drive: Belt

📐 Dimensions

Exterior

Wheelbase:

63.5 inches (1613 mm)

Length:

93.2 inches (2367 mm)

Weights

Dry Weight:

Approx. 716 lbs (325 kg)

Gross Vehicle Weight Rating:

Approx. 1160 lbs (526 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle)

Active Features

Braking System:

Hydraulic disc brakes front and rear

Available (as indicated by 'CI' in model code for Classic Injection, though ABS was often optional)

Passive Features

Lighting:

Halogen headlight, amber lens front turn signals, red lens rear stop/turn signals

💡 Technology Features

Infotainment

Audio System:

Factory-equipped AM/FM radio with CD player and speakers (often integrated into fairing or saddlebags depending on specific configuration).

Driver Assistance

Cruise Control:

Standard on FLHRCI models.

Connectivity

Diagnostics:

OBD-II (On-Board Diagnostics II) compliant, allowing for advanced fault code reading and analysis.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 miles or annually, whichever comes first (refer to manual for exact specifications).

Primary Chain Tensioner Check:

Check at 1,000 miles and every 10,000 miles thereafter (refer to manual).

Fluid Specifications

Engine Oil:

Harley-Davidson recommended 20W50 motorcycle oil (e.g., Harley-Davidson Genuine Motor Oil).

Transmission Fluid:

Harley-Davidson Formula + Transmission & Primary Chaincase Lube or equivalent.

Brake Fluid:

DOT 4 Hydraulic Fluid.

Known Issues

Cam Chain Tensioners:

Early models (prior to Twin Cam 96 engine with hydraulic tensioners) were known for wear on the plastic cam chain tensioner shoes. The 2004 model uses the Twin Cam 88 engine, which can benefit from upgraded tensioners.

Crankshaft Position Sensor:

Potential failure leading to starting or running issues.

Regulator Rectifier:

Can overheat and fail, leading to charging system problems.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles.

Model Evolution

Road King Evolution:

The Road King series represents a modern interpretation of classic cruiser styling, blending vintage aesthetics with contemporary engineering. The 'Classic' designation typically signifies added chrome, leather saddlebags, and whitewall tires.

Production

Production Era:

The FLHRCI Road King Classic was a prominent model within Harley-Davidson's lineup during the early 2000s.

🏆 Awards & Recognition

Recognitions

Model Accolades:

Harley-Davidson motorcycles, particularly the touring and classic models, consistently receive positive reviews for their comfort, style, and long-distance touring capabilities.