Target Audience:
Harley-Davidson owners, independent repair shops, and motorcycle technicians specializing in Harley-Davidson.
Value Proposition:
Essential resource for maintaining, troubleshooting, and repairing the FLHTC-UI Electra Glide Classic-Ultra & Anniversary models, ensuring longevity and optimal performance.
Differentiation:
Factory-issued manual provides the most accurate and detailed information compared to aftermarket alternatives.
Visual Aids:
Numerous step-by-step photographs and detailed illustrations to guide repair processes.
Diagnostic Focus:
Emphasis on systematic troubleshooting and problem diagnosis, crucial for complex V-twin motorcycles.
Engine Mechanical:
Complete overhaul, disassembly, assembly, and component specifications for Evolution Big Twin engine.
Fuel System:
Carburetor (Keihin CV) tuning, repair, and specifications, fuel pump, fuel lines, and tank service.
Ignition System:
Ignition module, coil, spark plugs, timing procedures, and electronic diagnostics.
Electrical System:
Detailed wiring diagrams, battery, charging system (alternator, regulator), starter, lighting, and accessory wiring.
Transmission:
5-speed constant mesh gearbox disassembly, assembly, and troubleshooting.
Clutch:
Primary drive system, clutch operation, adjustment, and component replacement.
Braking System:
Front and rear brake caliper service, master cylinder overhaul, brake line replacement, fluid bleeding, and specifications.
Suspension:
Front fork service (disassembly, fluid replacement, seal replacement), rear shock absorber maintenance and specifications.
Frame And Bodywork:
Frame inspection, fairing removal and installation, body panel repair, mounting hardware.
Wheels And Tires:
Wheel bearing service, tire replacement, wheel balancing, and specifications.
Controls And Cables:
Throttle, clutch, and brake cable adjustment and replacement.
Instruments And Gauges:
Speedometer, tachometer, and accessory gauge service and calibration.
Comfort And Convenience:
Seat, saddlebag, fairing, and windshield installation and maintenance.
Routine Maintenance:
Oil changes, filter replacement, spark plug service, chain adjustment (if applicable), brake fluid flush, tire pressure checks.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts.
Component Rebuilds:
Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and carburetors.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams for all electrical systems.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tool Identification:
Identification and use of specialized Harley-Davidson tools required for certain procedures.
Depth Of Coverage:
Comprehensive - covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced, with detailed troubleshooting steps and specifications for component testing.
Engine Family:
Harley-Davidson Evolution (often referred to as the 'Evo' or 'Blockhead')
Engine Type:
Air-cooled, V-twin, 45-degree cylinder angle
Displacement:
1337cc (82 cubic inches)
Bore X Stroke:
3.50 in x 4.25 in (88.9 mm x 108.0 mm)
Compression Ratio:
Typically 9.0:1 for 1996-1998 models
Valve Train:
Overhead valves (OHV), pushrod actuated
Power Output:
Approx. 60-65 HP (Horsepower) at 5000 RPM (Varies slightly by year and tuning)
Torque Output:
Approx. 75-80 lb-ft (Foot-pounds) at 3000 RPM (Varies slightly by year and tuning)
Fuel Delivery:
Single Keihin CV (Constant Velocity) carburetor, 40mm
Fuel Type Recommendation:
Unleaded gasoline, 87 octane (or higher)
Type:
5-speed, constant mesh, sequential manual gearbox
Availability:
Not applicable, 5-speed was standard for this model range.
Primary Drive:
Enclosed, wet multi-plate clutch, chain drive to transmission
Transmission Fluid Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W90 gear oil)
Transmission Fluid Capacity:
Approx. 20-24 US fluid ounces (0.6-0.7 Liters)
Wheelbase:
Approx. 63.5 inches (1613 mm)
Length:
Approx. 93.3 inches (2370 mm)
Width:
Approx. 38.6 inches (980 mm)
Seat Height:
Approx. 29.5 inches (750 mm) (unladen)
Dry Weight:
Approx. 740 lbs (335 kg)
Gross Vehicle Weight Rating:
Approx. 1200 lbs (544 kg)
Saddlebag Capacity:
Significant, designed for touring, specific volume not typically quoted but substantial.
Tour Pak Capacity:
Additional storage capacity via the removable Tour-Pak.
Crash Test Results:
Motorcycles of this era are not subject to standardized crash test ratings like automobiles.
Braking System Front:
Dual 292 mm (11.5 inch) discs, 4-piston calipers
Braking System Rear:
Single 292 mm (11.5 inch) disc, 4-piston caliper
Lighting:
Halogen headlight, integrated front and rear turn signals, brake light, tail light.
Frame Construction:
Steel tubular frame and swingarm.
Fuel Tank Design:
Designed for stability, 5.0 gallon capacity.
Engine Oil Change:
Every 5,000 miles or 6 months, whichever comes first.
Transmission Oil Change:
Every 10,000 miles or 12 months.
Primary Chain Case Oil Change:
Every 10,000 miles or 12 months.
Spark Plug Replacement:
Every 10,000 miles or 12 months.
Brake Fluid Flush:
Every 2 years or as needed, depending on fluid condition.
Fork Oil Replacement:
Recommended every 20,000 miles or 2 years, or if performance degrades.
Engine Oil Type:
Harley-Davidson 20W50 (or equivalent motorcycle-specific 20W50 API SG or higher)
Engine Oil Capacity:
Approx. 3.5 US quarts (3.3 Liters) with filter change
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendations)
Cam Chain Tensioner Wear:
Wear on the stock cam chain tensioners can lead to noise and eventual failure; often upgraded to hydraulic tensioners.
Oil Leaks:
Common areas include primary cover, transmission side cover, and rocker boxes due to aging seals.
Carburetor Adjustment:
Keihin CV carburetors can require periodic adjustment for optimal performance and idle stability.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can lead to intermittent electrical issues.
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson has a long-standing reputation for building iconic American motorcycles, particularly touring models.
Electra Glide Lineage:
The Electra Glide platform has been a cornerstone of Harley-Davidson's touring line since the 1960s, evolving with technological advancements while maintaining its classic aesthetic.
Evolution Engine Era:
The 1996-1998 models represent a mature phase of the Evolution engine's development, known for its relative reliability and torque.
Production Period:
1996-1998 for this specific variant.
Anniversary Model:
The 'Anniversary' designation typically refers to special edition models celebrating significant brand milestones, often featuring unique paint schemes and badging.
