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Harley Davidson FLHTCU Ultra Classic Electra Glide Motorcycle 2012 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Ultra Classic Electra Glide Year: 2012 Codes Model Code: FLHTCU 👋 Introduction Market Position Category: Full-dresser touring motorcycle Target Audience: Long-distance touring...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Ultra Classic Electra Glide
Year:
2012
Codes
Model Code:
FLHTCU
👋 Introduction
Market Position
Category:
Full-dresser touring motorcycle
Target Audience:
Long-distance touring riders, Harley-Davidson enthusiasts
Competitive Analysis
Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R 1200 RT
Key Features
Touring Amenities:
Large fairing with windshield, integrated luggage (saddlebags and tour-pak), comfortable seating for two, cruise control, premium audio system
Engine Platform:
Harley-Davidson's Twin Cam 103 V-Twin engine, known for its torque and classic V-twin character.
Chassis Design:
Sturdy frame designed for stability and comfort during long rides, adjustable air-assisted rear suspension.
📋 Manual Details
Coverage Areas
Engine:
103 cu in (1690 cc) V-Twin
Transmission:
6-Speed Cruise Drive
Chassis:
Frame, suspension, wheels, tires, brakes
Electrical:
Ignition, lighting, charging system, instrumentation, audio system
Bodywork:
Fairings, saddlebags, tour-pak, seating
Page Count
Estimated Pages:
Over 800
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, diagnostics, troubleshooting, tuning
Drivetrain:
Clutch, transmission overhaul, final drive
Fuel System:
Fuel injection (EFI), throttle body, fuel pump, injectors
Ignition System:
Spark plugs, ignition coils, crank position sensor, ECM calibration
Cooling System:
Oil cooler system
Exhaust System:
Muffler and pipe service
Suspension Front:
Fork service, seal replacement, oil levels
Suspension Rear:
Shock absorber replacement, adjustment
Braking System Front:
Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding
Braking System Rear:
Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding
Wheels Tires:
Wheel bearing service, tire mounting and balancing
Electrical Charging:
Stator, regulator/rectifier testing and replacement
Electrical Battery:
Battery testing, charging, and replacement
Electrical Lighting:
Headlight, taillight, turn signals, auxiliary lighting service
Electrical Instruments:
Speedometer, tachometer, fuel gauge, indicator lamps service
Electrical Audio:
Radio, speakers, CB, intercom system troubleshooting
Body Fairings:
Fairing component removal, installation, and repair
Body Luggage:
Saddlebag and tour-pak mounting and repair
Body Seating:
Seat removal and installation
Procedures Included
Scheduled Maintenance:
1000, 5000, 10000, 20000 mile service procedures
Engine Overhaul:
Complete top-end and bottom-end rebuild procedures
Transmission Repair:
Gearbox disassembly, inspection, and reassembly
Brake System Service:
Brake fluid flush and bleeding procedures, component replacement
Fork Rebuild:
Front fork seal and fluid replacement
Electrical Diagnostics:
Wiring diagrams, troubleshooting flowcharts for all electrical systems
Fuel Injection Tuning:
Basic EFI system adjustments and troubleshooting
Tire Replacement:
Proper procedures for changing tires and balancing wheels
Troubleshooting Guides:
Detailed guides for common and uncommon problems
Diagnostic Codes:
DTCS (Diagnostic Trouble Codes) listing and interpretation
Technical Depth
Depth:
Comprehensive factory-level repair and diagnostic information
Diagnostic Tools:
Reference to required Harley-Davidson diagnostic tools (e.g., Digital Technician)
Specifications:
Torque values, clearances, tolerances, fluid capacities, electrical schematics
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Quality:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Twin Cam 103 V-Twin
Displacement:
103 cu in (1690 cc)
Bore X Stroke:
3.875 in x 4.38 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.0:1
Valve Train:
Pushrod-operated overhead valves, 2 valves per cylinder
Performance
Horsepower:
Approx. 76 HP @ 5000 RPM (Manufacturer Claim)
Torque:
Approx. 101 ft-lbs @ 3250 RPM (Manufacturer Claim)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, 91 octane or higher
Lubrication
Oil Type:
Harley-Davidson Genuine Motor Oil SAE 20W-50 (or equivalent API CI-4)
Oil Capacity:
5.0 US qt (4.7 L)
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive
Clutch:
Hydraulically actuated, multi-plate wet clutch
Final Drive:
Carbon fiber reinforced belt
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.948, 4th: 3.832, 5th: 3.160, 6th: 2.790
Transmission Fluid Type:
Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant (or equivalent SAE 50)
Transmission Fluid Capacity:
2.4 US qt (2.3 L)
📐 Dimensions
Exterior
Length:
103.3 in (2624 mm)
Width:
37.6 in (955 mm)
Height:
57.7 in (1465 mm)
Wheelbase:
64.2 in (1630 mm)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
838 lbs (380 kg)
Wet Weight:
877 lbs (398 kg)
Fuel Capacity:
6.0 US gal (22.7 L)
Dimensions
Seat Height:
29.1 in (740 mm)
Luggage Capacity:
Tour-pak & Saddlebags: 4.7 cu ft
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for motorcycles in the same way as cars; emphasis on rider safety systems.
Active Features
Braking System:
Integrated, linked braking system (front and rear) with ABS (Anti-lock Braking System) standard.
Cruise Control:
Electronic cruise control for rider fatigue reduction.
Passive Features
Lighting:
Halogen headlight, integrated front and rear turn signals, and auxiliary passing lamps for increased visibility.
Fairing Windshield:
Large fairing and adjustable windshield provide rider protection from wind and elements.
💡 Technology Features
Infotainment
Audio System:
Harley-Davidson Advanced Audio System with AM/FM radio, CB/Intercom, and 12V auxiliary input.
Display:
Large, integrated fairing-mounted display with analog gauges for speed and tachometer, and a digital screen for various information.
Connectivity:
Accessory ports for charging electronic devices.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
ABS:
Standard Anti-lock Braking System (ABS) for enhanced braking control.
Comfort Features
Heated Grips:
Standard heated handgrips for rider comfort in varied weather.
Adjustable Rider Backrest:
Standard rider backrest for lumbar support on long rides.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service Engine Oil:
Every 5,000 miles (8,000 km) or 12 months
Subsequent Service Transmission Primary:
Every 10,000 miles (16,000 km) or 24 months
Inspect Tire Pressure:
Before every ride
Inspect Brake Fluid:
Every 5,000 miles (8,000 km)
Fluid Specifications
Engine Oil Spec:
Harley-Davidson Genuine Motor Oil SAE 20W-50 (API CI-4)
Transmission Fluid Spec:
Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant (SAE 50)
Primary Chain Case Fluid Spec:
Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant (SAE 50)
Brake Fluid Spec:
DOT 4 (check specific recommendations in manual for ABS compatibility)
Fork Oil Spec:
Harley-Davidson Fork Oil Type E (or equivalent weight specified in manual)
Known Issues
Cam Chain Tensioner:
Early Twin Cam models (prior to 2007) used plastic cam chain tensioners that could wear out. 2012 models feature hydraulic tensioners, but inspection is still recommended.
Rear Cylinder Overheating:
Can occur in heavy traffic or extreme heat; oil cooler and proper engine tuning help mitigate.
Charging System Issues:
Stator or regulator/rectifier failures can occur; regular testing is advised.
Air Suspension Leaks:
Rear air suspension can develop leaks; regular pressure checks are important.
📚 Vehicle History
Brand Heritage
Brand Founding:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers.
Brand Philosophy:
Known for its iconic V-twin engines, distinctive styling, and rider community.
Model Evolution
Electra Glide Origin:
The Electra Glide line dates back to the 1960s, evolving into the premier touring platform.
Ultra Classic Introduction:
The 'Ultra Classic' designation signifies the top-tier touring model, progressively adding comfort and features.
Twin Cam Era:
The Twin Cam engine platform was introduced in 1999 and became the mainstay for Harley-Davidson touring models.
Production
Manufacturing Location:
Primarily Milwaukee, Wisconsin, and York, Pennsylvania, USA
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Harley-Davidson motorcycles, particularly the touring models like the Ultra Classic, are consistently recognized for their comfort, features, and long-distance capability by motorcycle publications.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction ratings for touring comfort and features.
Certifications
Emissions:
Meets all applicable EPA and California Air Resources Board (CARB) emissions standards for the model year.