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Harley Davidson FLHTCUSES Ultra Classic Electra Glide Motorcycle 2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUSES Ultra Classic Electra Glide Year: 2010 Sub Model: Ultra Classic Electra Glide CVO (Custom Vehicle Operations) Codes Chassis Code: FLHTCUSE5 👋 Introduction...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUSES Ultra Classic Electra Glide
Year:
2010
Sub Model:
Ultra Classic Electra Glide CVO (Custom Vehicle Operations)
Codes
Chassis Code:
FLHTCUSE5
👋 Introduction
Market Position
Motorcycle Segment:
Flagship touring motorcycle, CVO (Custom Vehicle Operations) model representing the pinnacle of Harley-Davidson's luxury and performance offerings for the era.
Competitive Analysis
Key Competitors:
Other premium touring motorcycles from manufacturers like Honda (Gold Wing), Indian (Roadmaster), and potentially high-end models from Yamaha and BMW.
Key Features
Cv0 Enhancements:
Exclusive paint schemes, premium audio systems, upgraded upholstery, chrome customizers, and often larger displacement engines or special tuning compared to standard models.
Touring Capabilities:
Designed for long-distance comfort and convenience, featuring large fairings, comfortable seating for rider and passenger, ample storage (saddlebags, tour-pak), and advanced infotainment systems.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Downloadable PDF
Coverage Level:
Complete Factory Service Information
Page Count
Estimated Page Count:
Approximately 800-1000+ pages (typical for this model and depth)
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive diagnosis, repair, and overhaul procedures for the Twin Cam 110 engine, including timing, ignition, fuel injection, lubrication, and cooling systems.
Transmission System:
Detailed repair and maintenance for the 6-speed Cruise Drive transmission, including clutch operation, gear removal, and lubrication.
Electrical System:
Extensive coverage of wiring diagrams, component testing, diagnostic procedures for lighting, ignition, starting, charging, instrumentation, audio system, and accessory integration.
Chassis And Suspension:
Procedures for frame inspection, front fork disassembly and assembly, rear shock absorber replacement, wheel bearing service, and steering head bearing maintenance.
Braking System:
Comprehensive coverage of brake system maintenance, caliper service, hydraulic lines, master cylinders, and ABS (Anti-lock Braking System) diagnostics and bleeding procedures.
Fuel System:
Detailed information on fuel tank removal, fuel pump operation, fuel injectors, and throttle body service for the Electronic Sequential Port Fuel Injection (ESPFI) system.
Exhaust System:
Information on exhaust pipe removal, muffler replacement, and emissions control systems.
Bodywork And Fairings:
Procedures for removing and installing fairings, saddlebags, tour-pak, seats, and fenders for maintenance and customization access.
Diagnostics:
Includes troubleshooting charts, diagnostic trouble codes (DTCs), and guided diagnostic procedures for various system failures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, drive belt inspection and adjustment, brake fluid replacement, and clutch fluid replacement.
Major Repairs:
Engine top-end and bottom-end overhauls, transmission rebuilds, front fork rebuilding, and suspension servicing.
Component Replacement:
Step-by-step instructions for replacing components like starters, alternators, fuel pumps, batteries, lighting components, and control modules.
Adjustments:
Clutch adjustment, throttle cable adjustment, and suspension adjustments.
Diagnostics Troubleshooting:
Systematic approach to identifying and resolving common and uncommon issues, including electrical gremlins and performance problems.
Special Tools:
Identification and usage of specialized tools required for specific repair and maintenance procedures.
Technical Depth
Depth Of Information:
Comprehensive, covering from basic maintenance tasks to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and service limits.
Diagnostic Capability:
Advanced diagnostic procedures utilizing service codes and multimeter testing, enabling in-depth troubleshooting of electronic systems.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely fully searchable text due to being a factory-generated document.
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Downloadable PDF format)
Paper Type
Paper Type:
N/A (Downloadable PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam
Engine Displacement:
1803cc (110 cubic inches)
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
4.00 in x 4.38 in (101.6 mm x 111.3 mm)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 95-100 HP (stock tune, may vary slightly)
Torque:
Approximately 115-120 ft-lbs @ 3500 RPM (stock tune, may vary slightly)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Clamped-spline, wet, multi-plate
Drive Type:
Belt Drive
Features
Overdrive Gear:
Sixth gear provides reduced engine RPM at highway speeds for improved fuel economy and rider comfort.
📐 Dimensions
Exterior
Length:
Approximately 103.7 inches (2634 mm)
Wheelbase:
Approximately 63.9 inches (1623 mm)
Weights
Dry Weight:
Approximately 830 lbs (376 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Integrated hard-shell saddlebags with latches, approximately 2.2 cu ft combined.
Tour Pak Capacity:
Integrated hard-shell Tour-Pak with luggage rack and passenger backrest, approximately 2.4 cu ft.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as automobiles; focus is on stability, braking performance, and rider aids.
Active Features
ABS:
Standard on the 2010 FLHTCUSE5, providing Anti-lock Braking System for enhanced control during braking.
Cruise Control:
Standard electronic cruise control for reduced rider fatigue on long journeys.
Passive Features
Lighting:
Halogen headlight, auxiliary passing lamps, and full LED lighting for rear and turn signals for increased visibility.
Chassis Stability:
Designed for stable handling at various speeds, with emphasis on rider feedback and control.
💡 Technology Features
Infotainment
Audio System:
Integrated Harley-Davidson Audio system with AM/FM radio, CD player, and auxiliary input (often with CB radio and intercom functions on CVO models).
Display:
Large color LCD display for infotainment, navigation (if equipped), and vehicle information.
Driver Assistance
Cruise Control:
Electronic cruise control.
Connectivity
Communication System:
Integrated CB radio and intercom system for rider-to-passenger and rider-to-rider communication.
Diagnostics Interface
Diagnostic Port:
Proprietary Harley-Davidson diagnostic connector for use with diagnostic tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) or 6 months, whichever comes first. Includes oil change, primary chaincase inspection, and general check-over.
Subsequent Services:
Scheduled every 5,000 miles (8,000 km) or 12 months for routine maintenance, with more comprehensive services at higher mileage intervals (e.g., 10,000, 20,000 miles).
Fluid Specifications
Engine Oil:
Harley-Davidson recommended SAE 20W50 SYN3 or equivalent synthetic motorcycle oil. Capacity approximately 4 US quarts (3.8 L) with filter change.
Primary Chaincase Lubricant:
Harley-Davidson primary chaincase lubricant or equivalent SAE 80W-90 gear oil. Capacity approximately 1 US quart (0.95 L).
Transmission Lubricant:
Harley-Davidson transmission lubricant or equivalent SAE 85W-140 gear oil. Capacity approximately 1 US quart (0.95 L).
Brake Fluid:
DOT 4, non-silicone based hydraulic brake fluid for both front and rear brake systems.
Clutch Fluid:
DOT 4, non-silicone based hydraulic clutch fluid (if applicable, some models may have cable clutch).
Known Issues
Cam Chain Tensioner Wear:
Early Twin Cam models (pre-2007) were known for hydraulic cam chain tensioner wear. 2010 models typically have upgraded tensioners, but inspection is still recommended.
Stator Failure:
Some Harley-Davidson models of this era experienced stator failures, impacting the charging system. The manual will detail testing procedures.
Internal Wiring Harnesses:
As with many complex vehicles, internal wiring harness chafing or connection issues can arise. The detailed wiring diagrams in the manual are crucial for troubleshooting.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles.
Model Evolution
Electra Glide Lineage:
The Electra Glide series has been a cornerstone of Harley-Davidson's touring lineup since the 1960s, evolving significantly over the decades to incorporate new technologies and rider comforts.
Cv0 Development:
The CVO program began in the late 1990s as a way to offer limited-production, highly customized factory motorcycles, pushing the boundaries of design and features.
Production
Production Years For Model:
The Ultra Classic Electra Glide has been produced in various iterations since its inception; the CVO version is a specific limited-production model for each model year.
Manufacturing Location:
United States (typically Harley-Davidson's York, Pennsylvania, or Milwaukee, Wisconsin, assembly plants)
🏆 Awards & Recognition
Recognitions
Model Awards:
CVO models are typically recognized for their premium features, exclusivity, and craftsmanship. Specific awards for the 2010 Ultra Classic CVO are not as commonly publicized as mainstream model awards.
Ratings
Industry Ratings:
Generally highly rated by motorcycle publications for comfort, performance, and long-distance touring capabilities.
Certifications
Emissions Certification:
Meets all applicable EPA and CARB emissions standards for the model year.