Motorcycle Segment:
Cruiser, Touring (often categorized as a 'bagger' due to integrated saddlebags and fairing).
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, independent repair shops specializing in Harley-Davidson motorcycles.
Direct Competitors 2009:
Other Harley-Davidson touring models (e.g., Road King, Electra Glide), Indian Motorcycles, select models from brands like Honda (Gold Wing), Kawasaki (Vulkan), Yamaha (Star Roadliner), and Suzuki (Boulevard).
Street Glide Appeal:
Combines touring comfort with a sleeker, more stripped-down aesthetic compared to the full-dress Electra Glide, featuring a frame-mounted fairing and integrated saddlebags.
Manual Value Proposition:
Provides authoritative, factory-level repair information, enabling owners to maintain their investment, diagnose issues accurately, and perform repairs cost-effectively.
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the Twin Cam 96 engine.
Fuel System Diagnostics:
Fuel injection system, throttle body, injectors, fuel pump, and pressure regulation.
Ignition System Service:
Ignition coils, spark plugs, crank position sensor, and ignition timing adjustments.
Transmission Repair:
Primary drive, transmission gear sets, clutch assembly, and shifter mechanisms.
Electrical System Troubleshooting:
Wiring diagrams, lighting, battery, charging system (stator, regulator/rectifier), starter, and accessory circuits.
Brake System Maintenance:
Hydraulic brake system, calipers, master cylinders, brake lines, ABS (if equipped), and pad replacement.
Suspension And Steering:
Front forks (including disassembly and seal replacement), rear shock absorbers, steering head bearings, and wheel bearings.
Chassis And Frame:
Frame inspection, weld integrity, and component mounting.
Bodywork And Fairings:
Fairing removal and installation, saddlebag service, and cosmetic component repair.
Diagnostics And Troubleshooting:
Detailed diagnostic procedures for common and uncommon faults, including error code interpretation (if applicable via diagnostic tools).
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and inspection points.
Engine Rebuilding:
Step-by-step instructions for engine component replacement, including piston rings, valves, seals, and gaskets.
Transmission Service:
Clutch adjustment, primary chain tensioner replacement, and transmission fluid changes.
Electrical Component Replacement:
Detailed guides for replacing starter motors, alternators, regulators, and switches.
Brake System Overhaul:
Complete brake bleeding procedures, caliper rebuilding, and master cylinder replacement.
Suspension Fork Rebuild:
Detailed instructions for disassembling, cleaning, and reassembling front fork assemblies, including seal and fluid replacement.
Wheel And Tire Service:
Tire mounting and balancing, wheel bearing replacement, and spoke tensioning (if applicable).
Diagnostic Troubleshooting Charts:
Flowcharts and symptom-based troubleshooting guides for identifying and resolving mechanical and electrical issues.
Depth Of Coverage:
Extensive technical depth, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic adjustments to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Provides information necessary for using factory or aftermarket diagnostic tools, including interpretation of fault codes and live data.
Special Tool Requirements:
Lists and describes specialized tools required for specific procedures, often referencing Harley-Davidson specific tools.
Torque Specifications:
Detailed torque values for all fasteners throughout the motorcycle.
Clearances And Tolerances:
Precise measurements for component clearances and wear limits.
Digital Format Characteristics:
If PDF: Searchable text, high-resolution diagrams, bookmarked sections, printable pages.
Print Quality Description:
Typically features clear, legible text and high-quality photographic or line-art diagrams. Professional printing quality is expected.
Binding Type:
For printed manuals: Perfect binding or spiral binding for lay-flat usability in a workshop environment.
Paper Type:
Durable paper stock designed to withstand workshop environments, often gloss or semi-gloss finish for diagrams.
Engine Type:
Air-cooled, Twin Cam 96, V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Horsepower:
Approximately 75-80 HP (actual figures vary slightly by source and testing).
Torque:
Approximately 92-96 ft-lbs at 3000-3500 RPM (actual figures vary slightly).
Fuel Delivery System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RM).
Oil Capacity:
3.2 US quarts (3.0 Liters) with filter change.
Oil Type Specification:
Harley-Davidson SYN3 (SAE 20W-50) Full Synthetic or equivalent API CI-4 rated synthetic motorcycle oil.
First Service Mileage:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service Mileage:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Engine Oil And Filter Change Interval:
Every 5,000 miles (8,000 km) or 12 months.
Transmission And Primary Fluid Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Engine Oil Grade:
SAE 20W-50
Engine Oil Specification Type:
API CI-4 rated synthetic motorcycle oil (e.g., Harley-Davidson SYN3).
Transmission Oil Grade:
SAE 80W-90
Transmission Oil Specification Type:
API GL-5 rated gear oil.
Fork Oil Type And Viscosity:
Refer to manual for specific weight (often SAE 15W or 20W), viscosity, and quantity for front fork oil.
Cam Chain Tensioner Wear:
Hydraulic cam chain tensioners (HCT) in earlier Twin Cam engines (pre-2007, but can still be a factor in early 2007s) are known to wear and fail, potentially leading to engine damage. Later models utilize a more robust primary chain tensioner system.
Crankshaft Position Sensor Failure:
Failure of the crank position sensor can lead to no-start conditions or intermittent engine stalling.
Stator And Regulator Rectifier Failures:
The charging system components (stator and regulator/rectifier) can be prone to failure, leading to battery charging issues.
Fuel Injector Clogging:
Over time, fuel injectors can become clogged, leading to rough idling, misfires, or reduced performance. Regular fuel system cleaner use or professional cleaning may be required.
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines, distinctive styling, and strong brand culture.
Street Glide Introduction:
The Street Glide model was introduced in 2006 as a derivative of the FLHTCU Electra Glide, offering a more stripped-down touring package.
Twin Cam 96 Introduction:
The Twin Cam 96 engine was introduced for the 2007 model year, replacing the previous Twin Cam 88, featuring an increase in displacement and revised internal components.
Manufacturing Location:
Primarily manufactured in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.