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Harley Davidson FLHX Street Glide 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHX Street Glide Year: 2009 Product Type: Service Repair Workshop Manual Codes Model Code: FLHX Engine Family Code: 96ci V-Twin (Big Twin) 👋...
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Harley Davidson FLHX Street Glide 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHX Street Glide
Year:
2009
Product Type:
Service Repair Workshop Manual
Codes
Model Code:
FLHX
Engine Family Code:
96ci V-Twin (Big Twin)
👋 Introduction
Market Position
Motorcycle Segment:
Cruiser, Touring (often categorized as a 'bagger' due to integrated saddlebags and fairing).
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, independent repair shops specializing in Harley-Davidson motorcycles.
Competitive Analysis
Direct Competitors 2009:
Other Harley-Davidson touring models (e.g., Road King, Electra Glide), Indian Motorcycles, select models from brands like Honda (Gold Wing), Kawasaki (Vulkan), Yamaha (Star Roadliner), and Suzuki (Boulevard).
Key Features
Street Glide Appeal:
Combines touring comfort with a sleeker, more stripped-down aesthetic compared to the full-dress Electra Glide, featuring a frame-mounted fairing and integrated saddlebags.
Manual Value Proposition:
Provides authoritative, factory-level repair information, enabling owners to maintain their investment, diagnose issues accurately, and perform repairs cost-effectively.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, and workshop procedures for the Harley-Davidson FLHX Street Glide 2009 model.
Page Count
Page Count:
Estimating between 400-600 pages based on typical Harley-Davidson service manuals of this era.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Likely a printed manual, but digital PDF versions are common for this product.
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the Twin Cam 96 engine.
Fuel System Diagnostics:
Fuel injection system, throttle body, injectors, fuel pump, and pressure regulation.
Ignition System Service:
Ignition coils, spark plugs, crank position sensor, and ignition timing adjustments.
Transmission Repair:
Primary drive, transmission gear sets, clutch assembly, and shifter mechanisms.
Electrical System Troubleshooting:
Wiring diagrams, lighting, battery, charging system (stator, regulator/rectifier), starter, and accessory circuits.
Brake System Maintenance:
Hydraulic brake system, calipers, master cylinders, brake lines, ABS (if equipped), and pad replacement.
Suspension And Steering:
Front forks (including disassembly and seal replacement), rear shock absorbers, steering head bearings, and wheel bearings.
Chassis And Frame:
Frame inspection, weld integrity, and component mounting.
Bodywork And Fairings:
Fairing removal and installation, saddlebag service, and cosmetic component repair.
Diagnostics And Troubleshooting:
Detailed diagnostic procedures for common and uncommon faults, including error code interpretation (if applicable via diagnostic tools).
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and inspection points.
Engine Rebuilding:
Step-by-step instructions for engine component replacement, including piston rings, valves, seals, and gaskets.
Transmission Service:
Clutch adjustment, primary chain tensioner replacement, and transmission fluid changes.
Electrical Component Replacement:
Detailed guides for replacing starter motors, alternators, regulators, and switches.
Brake System Overhaul:
Complete brake bleeding procedures, caliper rebuilding, and master cylinder replacement.
Suspension Fork Rebuild:
Detailed instructions for disassembling, cleaning, and reassembling front fork assemblies, including seal and fluid replacement.
Wheel And Tire Service:
Tire mounting and balancing, wheel bearing replacement, and spoke tensioning (if applicable).
Diagnostic Troubleshooting Charts:
Flowcharts and symptom-based troubleshooting guides for identifying and resolving mechanical and electrical issues.
Technical Depth
Depth Of Coverage:
Extensive technical depth, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic adjustments to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Provides information necessary for using factory or aftermarket diagnostic tools, including interpretation of fault codes and live data.
Special Tool Requirements:
Lists and describes specialized tools required for specific procedures, often referencing Harley-Davidson specific tools.
Torque Specifications:
Detailed torque values for all fasteners throughout the motorcycle.
Clearances And Tolerances:
Precise measurements for component clearances and wear limits.
📊 Manual Specifications
File Format
Digital Format Characteristics:
If PDF: Searchable text, high-resolution diagrams, bookmarked sections, printable pages.
Print Quality
Print Quality Description:
Typically features clear, legible text and high-quality photographic or line-art diagrams. Professional printing quality is expected.
Binding Type
Binding Type:
For printed manuals: Perfect binding or spiral binding for lay-flat usability in a workshop environment.
Paper Type
Paper Type:
Durable paper stock designed to withstand workshop environments, often gloss or semi-gloss finish for diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96, V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower:
Approximately 75-80 HP (actual figures vary slightly by source and testing).
Torque:
Approximately 92-96 ft-lbs at 3000-3500 RPM (actual figures vary slightly).
Fuel System
Fuel Delivery System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RM).
Oil System
Oil Capacity:
3.2 US quarts (3.0 Liters) with filter change.
Oil Type Specification:
Harley-Davidson SYN3 (SAE 20W-50) Full Synthetic or equivalent API CI-4 rated synthetic motorcycle oil.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Duplex chain, 34/46 ratio
Clutch Type:
Clutch: Nine-plate, wet
Optional
Optional Transmission Features:
Not applicable for this model year and trim as standard 6-speed was ubiquitous.
Features
Transmission Fluid Type:
Harley-Davidson Transmission and Primary Chaincase Lubricant or equivalent SAE 80W-90 (API GL-5) gear oil.
Transmission Fluid Capacity:
Primary/Transmission: 3.0 US quarts (2.8 Liters)
📐 Dimensions
Exterior
Length:
96.5 inches (2451 mm)
Seat Height Laden:
26.1 inches (663 mm)
Ground Clearance:
5.1 inches (130 mm)
Rake Trail:
26 degrees / 6.2 inches (157 mm)
Weights
Dry Weight:
Approximately 725 lbs (329 kg)
Gross Vehicle Weight Rating Gvwr:
1260 lbs (572 kg)
Fuel Capacity:
5.0 US gallons (18.9 Liters)
Cargo
Saddlebag Capacity:
Integrated hard saddlebags with latch closures.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash test ratings like automobiles. Safety is primarily addressed through design and active/passive features.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) was available.
Lighting:
Halogen headlight, LED taillight and brake lights, front and rear turn signals.
Passive Features
Chassis Design:
Steel frame and swingarm for robust construction.
Tire Specifications:
Tubeless tires. Front: 130/70B18, Rear: 180/65B16 (typical sizes).
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM radio with CD player and CB/intercom capability. Typically features handlebar-mounted controls.
Speaker Configuration:
Fairing-mounted speakers.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) was available on the 2009 FLHX Street Glide.
Connectivity
Auxiliary Input:
May feature an auxiliary audio input jack for connecting external devices like MP3 players.
🔧 Maintenance
Service Intervals
First Service Mileage:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service Mileage:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Engine Oil And Filter Change Interval:
Every 5,000 miles (8,000 km) or 12 months.
Transmission And Primary Fluid Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Fluid Specifications
Engine Oil Grade:
SAE 20W-50
Engine Oil Specification Type:
API CI-4 rated synthetic motorcycle oil (e.g., Harley-Davidson SYN3).
Transmission Oil Grade:
SAE 80W-90
Transmission Oil Specification Type:
API GL-5 rated gear oil.
Brake Fluid Type:
DOT 4
Fork Oil Type And Viscosity:
Refer to manual for specific weight (often SAE 15W or 20W), viscosity, and quantity for front fork oil.
Known Issues
Cam Chain Tensioner Wear:
Hydraulic cam chain tensioners (HCT) in earlier Twin Cam engines (pre-2007, but can still be a factor in early 2007s) are known to wear and fail, potentially leading to engine damage. Later models utilize a more robust primary chain tensioner system.
Crankshaft Position Sensor Failure:
Failure of the crank position sensor can lead to no-start conditions or intermittent engine stalling.
Stator And Regulator Rectifier Failures:
The charging system components (stator and regulator/rectifier) can be prone to failure, leading to battery charging issues.
Fuel Injector Clogging:
Over time, fuel injectors can become clogged, leading to rough idling, misfires, or reduced performance. Regular fuel system cleaner use or professional cleaning may be required.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines, distinctive styling, and strong brand culture.
Model Evolution
Street Glide Introduction:
The Street Glide model was introduced in 2006 as a derivative of the FLHTCU Electra Glide, offering a more stripped-down touring package.
Twin Cam 96 Introduction:
The Twin Cam 96 engine was introduced for the 2007 model year, replacing the previous Twin Cam 88, featuring an increase in displacement and revised internal components.
Production
Manufacturing Location:
Primarily manufactured in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Street Glide has consistently been a popular model for Harley-Davidson, recognized for its blend of style, comfort, and V-twin performance. Specific awards for the 2009 model are less common than general brand and model segment recognition.
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