Target Audience:
Harley-Davidson Softail owners and independent repair shops seeking comprehensive service information.
Category:
Cruiser Motorcycles
Value Proposition:
Offers extensive, A-Z coverage of both mechanical and electrical aspects, with a strong emphasis on detailed visuals, making it a valuable resource for complex repairs and maintenance.
Visual Content:
Features 'TONS of detailed pictures & diagrams' to aid in understanding complex procedures and component identification.
Completeness:
Claims to cover 'ALL MODELS & REPAIRS ARE COVERED A-Z!' and 'ALL REPAIRS A-Z, MECHANICAL & ELECTRICAL!'
Coverage Scope:
Comprehensive A-Z repair coverage for all models within the FLST and FXST Softail series.
Repair Focus:
All mechanical and electrical repair procedures, from routine maintenance to complete engine and transmission rebuilds.
Estimated Page Count:
Extensive (specific count not provided, but described as 'TONS of detailed pictures & diagrams')
Type:
Workshop Service Repair Manual
Format:
Digital (Printable Pages)
Mechanical Systems:
Engine, transmission, drivetrain, chassis, suspension, brakes, fuel system, lubrication, cooling (where applicable), exhaust.
Electrical Systems:
Wiring diagrams, ignition system, lighting, starting system, charging system, instrumentation, controls, diagnostic codes, accessory wiring.
Chassis Components:
Frame, swingarm, forks, triple clamps, handlebars, wheels, tires, steering head bearings.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, lubrication, brake adjustments, chain/belt maintenance, tire pressure checks.
Repair Procedures:
Engine overhaul, transmission rebuild, clutch service, carburetor/fuel injection tuning, suspension fork service, brake caliper overhaul, electrical component diagnosis and replacement.
Troubleshooting Guidance:
Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting.
Diagnostic Procedures:
Detailed step-by-step diagnostic procedures for common electrical and mechanical faults, including wiring diagrams for tracing issues.
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, spoke tensioning (if applicable), hub maintenance.
Bodywork And Trim:
Fairing removal/installation, fender service, fuel tank removal/installation, seat service.
Depth:
Complete A-Z repair coverage, including detailed instructions, torque specifications, special tool requirements, and diagnostic procedures. Suitable for professional mechanics and advanced DIY enthusiasts.
Assembly Disassembly:
Detailed instructions for complete engine teardown, inspection, and reassembly, including piston, cylinder, crankshaft, and camshaft servicing.
Electrical Diagnostics:
In-depth troubleshooting of the electrical system using provided schematics, including ignition module testing, sensor checks, and charging system analysis.
Engine Family:
Harley-Davidson Twin Cam 88 (primarily, depending on specific model sub-variants within FLST/FXST)
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1450cc (88 cubic inches)
Valve Train:
Pushrod-actuated overhead valves
Cooling System:
Air-cooled
Horsepower Approx:
Typically around 60-70 HP (varies by model and tuning)
Torque Approx:
Typically around 75-85 lb-ft (varies by model and tuning)
Bore X Stroke Approx:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Fuel Delivery:
Carbureted (e.g., Keihin CV) or Electronic Fuel Injection (EFI), depending on specific model and year within the range.
Fuel Type:
Unleaded gasoline, minimum 87 octane.
Carburetor Model If Applicable:
Keihin CV (Constant Velocity) carburetor common on carbureted models.
Wheelbase Approx:
Refer to specific model (e.g., FLSTF Fat Boy ~64.5 inches)
Seat Height Approx:
Refer to specific model (e.g., FLSTF Fat Boy ~26.6 inches)
Fuel Capacity Approx:
Refer to specific model (e.g., FLSTF Fat Boy ~5.0 US gallons)
Dry Weight Approx:
Refer to specific model (e.g., FLSTF Fat Boy ~660 lbs)
Gvwr Approx:
Refer to specific model (e.g., FLSTF Fat Boy ~1070 lbs)
Audio System:
Optional for many models, typically basic AM/FM radio with single CD or cassette players on some configurations. Later models may offer basic audio systems.
ABS:
Available as an option on some models, particularly higher-trim versions, but not standard across the entire series.
Bluetooth:
Not typically featured on these model years' factory systems; aftermarket solutions are common.
Oil Change Interval:
Typically every 2,500 to 5,000 miles or annually, whichever comes first (refer to specific manual for exact intervals).
Primary Chain Tension:
Check and adjust as needed, typically during oil changes or as indicated by noise.
Spark Plug Replacement:
Refer to manual, typically at higher mileage intervals.
Engine Oil:
Harley-Davidson SYN3 (or equivalent 20W50 motorcycle-specific synthetic oil), typically 4 US quarts (3.8 L).
Transmission Oil:
Harley-Davidson Formula+ (or equivalent primary chaincase lubricant), typically 2.8 US quarts (2.6 L).
Brake Fluid:
DOT 4 (for models with ABS, check specific model)
Fork Oil:
Specific weight and type of fork oil, typically 10W or 15W, quantity varies by model. Refer to manual.
Grease Points:
Includes lubrication points for swingarm pivot, neck bearings, and control cables.
Common Wear Items:
Clutch plates, drive belt, wheel bearings, suspension seals, brake pads.
Twin Cam 88 Considerations:
Potential for oil leaks from primary cover or crankcase seals, cam chain tensioner wear (later Twin Cam engines addressed this with hydraulic tensioners).
Heritage Focus:
Harley-Davidson is renowned for its American cruiser heritage, emphasizing V-twin engines and custom styling.
Softail Platform:
The Softail platform, introduced in 1984, is known for its hidden rear suspension, mimicking the look of a hardtail frame while providing rider comfort.
Twin Cam Introduction:
The Twin Cam 88 engine was introduced in 1999 for the 2000 model year, representing a significant update to Harley-Davidson's engine technology.
Softail Variants:
Includes models like the FLSTC (Classic), FLSTF (Fat Boy), FLSTS (Heritage Springer), FXST (Standard), FXSTB (Night Train), FXSTS (Springer Softail).
Production Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
