Positioning:
The Harley-Davidson FLSTC Shrine model, a specific variant of the Softail Classic, catered to enthusiasts seeking classic styling with modern performance and comfort. This manual is crucial for owners and technicians maintaining this iconic cruiser.
Segment:
Cruiser segment, competing with other large-displacement V-twin motorcycles.
Design Elements:
White wall tires, chrome spoke wheels, wide whitewall tires, classic tank styling, floorboards, and ample chrome accents define the FLSTC's heritage look.
Utility:
Provides the definitive guide for maintaining, troubleshooting, and repairing the 2009 Harley-Davidson FLSTC Shrine, ensuring optimal performance, safety, and longevity. Essential for both routine servicing and complex repairs.
Engine Mechanical:
Detailed engine overhaul, component identification, timing, valve adjustments, piston/cylinder inspection, crankshaft and connecting rod service.
Fuel System:
Fuel injection system (EFI) diagnostics, injector service, fuel pump operation, fuel tank maintenance, fuel lines.
Ignition System:
Ignition module, spark plug service, coil testing, timing adjustments.
Transmission:
5-speed Cruise Drive transmission service, clutch operation and adjustment, gearbox disassembly and reassembly, lubrication.
Drivetrain:
Primary drive system, belt inspection and replacement, final drive belt tensioning, wheel bearing service.
Suspension:
Front fork service (telescopic), fork oil change, seal replacement, rear shock absorber inspection and replacement, swingarm service.
Brakes:
Hydraulic brake system diagnostics, caliper service, brake pad replacement, brake fluid flush and bleed, master cylinder service, ABS (if equipped) system overview.
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), starter motor, lighting system, horn, instrumentation.
Bodywork:
Fender removal and installation, fuel tank mounting, seat service, fairing (if applicable) disassembly, chrome component care.
Chassis:
Frame inspection, steering head bearing service, wheel and tire service, lug nut torque specifications.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, brake system checks, tire pressure checks.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for electrical and mechanical issues, error code interpretation.
Repair:
Step-by-step instructions for component replacement, assembly, and disassembly of all major vehicle systems.
Diagnostics:
Diagnostic Trouble Codes (DTCs), sensor testing, actuator testing, use of Harley-Davidson diagnostic tools (e.g., Digital Technician).
Specifications:
Torque specifications for all fasteners, fluid capacities, electrical specifications, engine tuning parameters.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to full engine rebuilds and electrical diagnostics.
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.0:1 (typical)
Horsepower Est:
Approx. 70-75 HP (crank)
Torque Est:
Approx. 90-95 ft-lbs @ 3000-3500 RPM (crank)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Oil Type Engine:
Harley-Davidson SYN3 (Synthetic) SAE 20W-50 or equivalent premium motorcycle oil.
Oil Capacity Engine:
3.7 US quarts (3.5 liters) with filter change
Transmission Type:
5-speed Cruise Drive
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Clutch Type:
Clutch: Wet, multi-plate, diaphragm spring
Transmission Oil Type:
Harley-Davidson Formula+ or SAE 75W-90 Hypoid Gear Oil
Transmission Oil Capacity:
2.7 US quarts (2.5 liters)
Crash Test Data:
Motorcycles typically do not undergo standardized crash testing like automobiles. Safety relies on rider skill and adherence to maintenance.
Braking:
Front and rear hydraulic disc brakes. ABS (Anti-lock Braking System) was an optional feature for this model.
Lighting:
Halogen headlight, LED tail light, brake light, turn signals.
Frame Construction:
Steel tube, cradle frame.
First Service:
1,000 miles (1600 km) or 6 months (whichever comes first) - Engine oil and filter change, primary chain tension check, inspection of all major components.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months - Engine oil and filter change, chassis lubrication, inspection of brakes, tires, and electrical components.
Major Service:
Refer to manual for specific intervals for spark plug replacement, brake fluid flush, transmission oil change, drive belt inspection/replacement.
Engine Oil:
Harley-Davidson SYN3 SAE 20W-50 (or equivalent)
Transmission Oil:
Harley-Davidson Formula+ or SAE 75W-90 Hypoid Gear Oil
Primary Chain Case Oil:
Harley-Davidson Formula+ or SAE 75W-90 Hypoid Gear Oil (same as transmission)
Brake Fluid:
DOT 4 (or specified by Harley-Davidson)
Fork Oil:
Refer to manual for specific weight and type, typically around 10-15W.
Common Wear Items:
Clutch plates, brake pads, front fork seals, wheel bearings, drive belt wear.
Potential Electrical:
Regulator/rectifier issues (less common on Twin Cam 96), battery charging system voltage checks.
Engine Performance:
Carbon buildup in combustion chambers, valve seat wear over very high mileage. Proper maintenance mitigates most issues.
Axle Nuts:
Refer to manual for specific front and rear axle torque values.
Engine Mounts:
Specific torque values for engine mounting bolts are critical and detailed in the manual.
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser/touring motorcycles. The brand embodies a lifestyle and culture.
Softail Lineage:
The FLSTC (Softail Classic) is part of Harley-Davidson's Softail family, characterized by its hidden rear suspension that mimics the look of a rigid frame. The FLSTC specifically aims to capture the styling of vintage Harley-Davidson motorcycles.
Manufacturing Location:
Typically manufactured in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.
Shrine Edition:
The 'Shrine' designation often refers to specific cosmetic packages or editions tied to the Shriners International organization, sometimes featuring unique badging or color schemes. This manual covers the standard FLSTC mechanics which would apply to such editions.