Target Audience:
Harley-Davidson owners, DIY enthusiasts, professional technicians, workshops
Feature 1:
Official factory service manual content
Feature 2:
Includes Electrical Diagnostics manual
Feature 3:
Clickable chapters for easy navigation
Feature 4:
Provides step-by-step instructions for repairs and maintenance
Feature 5:
Includes torque specifications and part diagrams
Feature 6:
Offers troubleshooting assistance for immediate problem fixing
Advantage:
Comprehensive coverage for multiple touring models, detailed technical data, digital instant access
Models Covered:
FLHR Road King, FLHRI Road King, FLHRCI Road King Classic, FLHRSEI Screamin Eagle Road King, FLHT Electra Glide Standard, FLHTCI Electra Glide Classic, FLHTCUI Ultra Classic Electra Glide, FLTR Road Glide, FLTRI Road Glide
Manual Type:
Service Repair Manual
Delivery Method:
Instant Digital Download
Engine Systems:
Engine teardown and rebuild, lubrication, cooling system (coolant change), fuel system (carburetor, fuel injection, fuel pump), ignition system, starting system, exhaust system
Drivetrain Systems:
Primary reduction gear, transmission, drive train, clutch, drive shaft, rear drive
Chassis Systems:
Frame, suspension (front forks, rear struts/swingarm), brakes (front and rear), steering, wheels, tires
Electrical Systems:
Electrical diagnostics, charging system (stator, regulator, rectifier), battery, lighting (headlights, taillights, signals), switches, wiring diagrams, error codes
Maintenance Procedures:
Scheduled maintenance, fluid changes (engine oil, transmission fluid, primary fluid, coolant), filter replacements, spark plug replacement, tire pressure checks, brake pad inspections
Repair Procedures:
Complete teardown and rebuild, component replacement, troubleshooting specific problems (e.g., no spark, starting issues), carburetor adjustment/rebuild, fuel injection diagnosis
Troubleshooting Guides:
Diagnostic flowcharts, identification of common issues, solutions for error codes
Depth:
Comprehensive (complete tear down and rebuild, detailed part diagrams, torque specifications, diagnostic procedures)
Searchability:
Searchable text within the PDF
Printability:
Printable without restrictions
Storage Options:
Savable/burnable to disc
Illustrations:
Illustrated with clear step-by-step instructions, pictures, and part diagrams
Binding Type:
Digital (Not applicable for physical binding)
Paper Type:
Digital (Not applicable for physical paper type)
File Size Potential:
Up to 5 GB (indicated for very large manuals)
Software Requirements:
PDF Reader (e.g., Adobe Acrobat Reader), Unzipping software (e.g., WinZip, WinRAR)
Engine Type:
V-Twin (specific displacement and engine family details would require consulting the manual directly, but typical for this era are Twin Cam 88/88B)
Torque Specifications Mention:
Extensive torque specs provided for all critical fasteners
Fuel Delivery:
Carburetor or Fuel Injection (EFI), depending on specific model variant (e.g., FLHR vs FLHRI)
Engine Oil Type:
Specific viscosity and API classification detailed in manual (typically SAE 20W50 motorcycle-specific oil)
Primary Fluid:
Primary lubricant specification detailed in manual (typically Harley-Davidson primary fluid or compatible)
Transmission Fluid:
Transmission lubricant specification detailed in manual (typically Harley-Davidson transmission fluid or compatible)
Dry Weight:
Varies by model, specified in manual (e.g., Road King typically around 700-750 lbs)
Gvwr:
Gross Vehicle Weight Rating specified in manual
Length:
Varies by model, specified in manual
Width:
Varies by model, specified in manual
Wheelbase:
Varies by model, specified in manual
Brakes:
Hydraulic disc brakes, front and rear
Lighting:
Headlight, taillight, brake light, turn signals
Frame Construction:
Steel tubing frame for stability
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, as specified in the manual
Primary Fluid Interval:
As specified in the manual, often coinciding with engine oil changes
Transmission Fluid Interval:
As specified in the manual, often coinciding with engine oil changes
Spark Plug Replacement:
Refer to manual for mileage-based interval
Brake Fluid Change:
Recommended every two years, specific procedure in manual
Engine Oil Viscosity:
Refer to manual for specific SAE grade (e.g., 20W50)
Brake Fluid Type:
DOT 4 recommended (check manual for exact specification)
Common Wear Items:
Clutch wear, primary chain tensioner wear, exhaust leaks, suspension component wear
Potential Electrical Gremlins:
Wiring harness issues, regulator/rectifier failures (as detailed in the electrical diagnostics section)
Heritage Summary:
Harley-Davidson has a long-standing heritage in producing V-twin motorcycles, known for their cruiser and touring platforms.
Touring Lineage:
The FLT designation represents Harley-Davidson's established touring motorcycle platform, continuously refined over decades.
Model Year Significance:
2002 was a transitional period for Harley-Davidson, with the Twin Cam engine becoming dominant.
