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Harley Davidson FLTRX Road Glide Custom Motorcycle 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTRX Road Glide Custom Model Year: 2011 Body Style: Bagger / Touring Motorcycle Codes Engine Family Code: 103 Twin Cam 👋 Introduction Market...
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Harley Davidson FLTRX Road Glide Custom Motorcycle 2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTRX Road Glide Custom
Model Year:
2011
Body Style:
Bagger / Touring Motorcycle
Codes
Engine Family Code:
103 Twin Cam
👋 Introduction
Market Position
Segment:
Full-size touring motorcycle, premium custom segment.
Target Audience:
Riders seeking long-distance touring comfort with custom styling and significant V-twin performance.
Competitive Analysis
Key Competitors:
Indian Roadmaster, Honda Gold Wing, Kawasaki Vulcan Voyager, Yamaha Star Venture.
Key Features
Model Distinction:
The Road Glide Custom differentiates itself with its frame-mounted fairing for reduced fork-induced steering effort, contributing to a stable ride, especially at highway speeds.
Engine Type:
Air-cooled, 103 cubic inch (1690cc) Twin Cam V-twin engine.
Suspension Type:
Dual front telescopic forks with 4.7 inches of travel, rear swingarm with dual shocks featuring adjustable preload.
Braking System:
Dual 32mm, 4-piston front calipers with 300mm discs, single 32mm, 4-piston rear caliper with 300mm disc. Optional Reflex Linked Bosch integrated disc brakes with ABS available.
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson FLTRX Road Glide Custom 2011
Page Count
Estimated Pages:
600+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
103 cubic inch Twin Cam 103 engine; Engine assembly, disassembly, diagnostics, troubleshooting, performance tuning, emissions control, lubrication system, cooling system (air-cooled).
Transmission:
6-speed Cruise Drive transmission; Clutch assembly, gearbox overhaul, shift mechanism, lubrication, troubleshooting.
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI); Throttle body, fuel injectors, fuel pump, fuel lines, diagnostics, calibration.
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams, diagnostic codes (DTCs).
Brakes:
Hydraulic disc brakes (front and rear); Brake caliper service, master cylinder overhaul, brake fluid bleeding, ABS system (if equipped), troubleshooting.
Suspension:
Front telescopic forks and rear shock absorbers; Fork seal replacement, fork oil service, shock absorber replacement, adjustments, troubleshooting.
Frame And Body:
Frame inspection, body panel removal and installation, fairing components, seat assembly, saddlebags, fuel tank service, fender replacement.
Wheels And Tires:
Wheel bearing service, tire replacement, wheel balancing, specifications.
Exhaust System:
Exhaust pipe and muffler service, gasket replacement, heat shields.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, drive belt inspection and adjustment, brake fluid flush, clutch fluid flush.
Troubleshooting:
System-specific diagnostics, fault code identification and resolution, performance issues, starting problems, electrical gremlins.
Repair:
Complete engine overhaul, transmission rebuild, suspension component replacement, brake system repairs, electrical component diagnosis and replacement, bodywork repairs.
Installation:
Component replacement procedures, accessory installation guidelines (as applicable to factory specifications).
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and factory specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for easy navigation.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103, pushrod V-twin
Displacement:
103 cu in (1690 cc)
Bore X Stroke:
3.875 in x 4.38 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.0:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.
Performance
Horsepower Estimated:
Approx. 70-75 HP (at crankshaft, depending on tuning and exhaust)
Torque Estimated:
Approx. 95-100 lb-ft @ 3000-3500 RPM (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, 91 octane or higher recommended.
Fuel Tank Capacity:
6.0 gallons (22.7 L)
Lubrication
Oil Capacity:
3.7 U.S. quarts (3.5 L)
Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Lubricant or equivalent API SG certified SAE 20W-50 synthetic oil.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Perimeter, ball bearing, 1.375 in
Final Drive:
Belt, 14 mm pitch, 1.5 in width
Features
Clutch Type:
Clutched, hydraulically operated, 10 plate wet
Transmission Fluid Capacity:
1.0 U.S. quarts (0.95 L)
Transmission Fluid Type:
Harley-Davidson Formula + Transmission, Lubricant, or Syn3 Full Synthetic or equivalent SAE 85W-140.
📐 Dimensions
Exterior
Length:
99.1 in (2517 mm)
Width:
37.4 in (950 mm)
Height:
53.0 in (1346 mm)
Seat Height Laden:
26.5 in (673 mm)
Ground Clearance:
4.9 in (125 mm)
Weights
Dry Weight:
740 lbs (336 kg)
Wet Weight:
Approx. 806 lbs (366 kg)
Gross Vehicle Weight Rating Gvwr:
1260 lbs (572 kg)
Cargo
Saddlebag Capacity:
2.26 cu ft (0.064 m³)
🛡️ Safety Features
Ratings
ABS Availability:
Optional Reflex Linked Bosch integrated disc brakes with ABS.
Active Features
Braking:
Standard dual 300mm front discs with 4-piston calipers and single 300mm rear disc with 4-piston caliper. Optional ABS integration.
Lighting:
Halogen headlight, LED taillight and brake lights, amber incandescent turn signals.
Passive Features
Frame Construction:
Steel, 2-2-1-2-2 tublar, rigid backbone with trike frame design for stability.
💡 Technology Features
Infotainment
Audio System:
Boom!™ Audio system with AM/FM tuner, CB/Voxing, and Jukebox functionality (via USB).
Display:
Fairing-mounted 5.25-inch speakers and integrated display for audio and system information.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
ABS:
Optional Reflex Linked Bosch integrated disc brakes with ABS.
Connectivity
Usb Port:
Standard USB input for audio devices.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first (oil change, primary chain tensioner check, filter inspection).
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Drive Belt Inspection:
Every 5,000 miles (8,000 km), check tension and condition.
Brake Fluid Flush:
Every 24 months, regardless of mileage.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Full Synthetic Motorcycle Lubricant or equivalent SAE 20W-50 synthetic (API SG).
Transmission Fluid:
Harley-Davidson Formula + Transmission Lubricant, or Syn3 Full Synthetic or equivalent SAE 85W-140.
Primary Chain Case Fluid:
Harley-Davidson Formula + Transmission Lubricant or Syn3 Full Synthetic.
Brake Fluid:
DOT 4 (for non-ABS models); DOT 4 ESP (for ABS models) for specific systems.
Known Issues
Common Wear Items:
Clutch plates, primary chain tensioner (early hydraulic type), wheel bearings, fork seals.
Potential Electrical:
While generally robust, issues with charging systems (regulator/rectifier) or sensor failures can occur with age.
Engine Performance:
Some riders report needing to optimize fuel mapping for aftermarket exhaust or intake modifications to prevent lean conditions.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, established 1903.
Model Evolution
Family Origin:
The Road Glide platform was introduced in 1980, evolving significantly over the decades. The 'Custom' variant emphasizes enhanced styling and premium features.
Platform Updates:
The 2009 model year saw a significant redesign of the touring chassis, and the introduction of the Twin Cam 103 engine on select models began around 2007-2010, becoming standard on many touring bikes by 2011.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin assembly plants).
🏆 Awards & Recognition
Recognitions
Model Category Performance:
Consistently recognized for its touring comfort, V-twin performance, and custom styling within the cruiser/touring motorcycle market by various enthusiast publications.
Ratings
Engine Reliability:
Twin Cam engines are generally considered reliable and robust, especially when properly maintained as outlined in the service manual.
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