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Harley Davidson FLTRX Road Glide Custom Motorcycle 2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTRX Road Glide Custom Year: 2012 Codes Model Code: FLTRX Platform: Project RUSHMORE (precursor) 👋 Introduction Market Position Market Segment: Full-dress touring motorcycle...
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Harley Davidson FLTRX Road Glide Custom Motorcycle 2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTRX Road Glide Custom
Year:
2012
Codes
Model Code:
FLTRX
Platform:
Project RUSHMORE (precursor)
👋 Introduction
Market Position
Market Segment:
Full-dress touring motorcycle with custom styling
Target Audience:
Riders seeking long-distance comfort, storage, and distinctive Harley-Davidson aesthetics
Competitive Analysis
Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R1250RT, Kawasaki Vulcan Voyager
Key Features
Styling:
Batwing fairing, integrated hard saddlebags, custom paint options
Ergonomics:
Comfortable rider and passenger seating, floorboards, adjustable handlebars
Infotainment:
Boom! Box infotainment system (specifics vary by sub-model/options)
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Factory Service Repair Workshop Manual
Page Count
Estimated Page Count:
600-800 (typical for this era/model)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103ci V-Twin, lubrication, cooling, fuel injection, ignition, exhaust
Transmission:
6-speed Cruise Drive, clutch, internal components, operation
Chassis:
Frame, swingarm, suspension (front and rear), steering, wheel bearings
Electrical:
Battery, charging system, starting system, lighting, instrumentation, ignition system, security system, audio system, wiring diagrams
Brakes:
Front and rear hydraulic disc brakes, ABS (if equipped), brake fluid, components, bleeding procedures
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, EVAP system
Bodywork:
Fairing, saddlebags, fenders, seat, controls, mirrors, windshield
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, brake checks, chain/belt inspection (if applicable), tire pressure
Troubleshooting:
Diagnostic charts, common problem identification, symptom-based troubleshooting
Repair:
Component disassembly, inspection, repair, and reassembly for all covered systems
Diagnostics:
Diagnostic trouble codes (DTCs), diagnostic procedures for electronic systems
Wiring Diagrams:
Complete electrical system wiring diagrams with component identification
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics
Rebuilds:
Detailed procedures for engine, transmission, and driveline rebuilds
Special Tools:
Identification and usage of Harley-Davidson specific tools
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing clear diagrams and text
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
Searchability
Searchability:
Searchable text content
Licensing
Licensing:
No expiry dates, one-time download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103B (rigidly mounted)
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.2:1
Performance
Horsepower Est:
Approx. 78 HP @ 5000 RPM (wheel horsepower varies)
Torque Est:
Approx. 101 lb-ft @ 3500 RPM (wheel torque varies)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with electronic throttle control
Fuel Type:
Premium unleaded gasoline, minimum 91 octane
Ignition
Ignition System:
High-performance, capacitor discharge (CDI) with electronic spark advance
Cooling
Cooling Method:
Air-cooled
Exhaust
Exhaust System:
2-into-1 or 2-into-2 (depending on sub-model/region), catalytic converter
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Optional
Optional Transmission:
N/A (standard 6-speed)
Features
Clutch:
Hydraulic, multi-plate wet clutch
Final Drive:
Belt drive, 32/66 tooth ratio
Fluid Specifications
Transmission Fluid:
Harley-Davidson Syn-3 (SAE 5W-30 Full Synthetic) or equivalent API GL-4
📐 Dimensions
Exterior
Length:
96.5 in. (2451 mm)
Width:
38.0 in. (965 mm)
Height:
52.0 in. (1321 mm) (approx. to windshield top)
Wheelbase:
64.0 in. (1626 mm)
Weights
Dry Weight Est:
770 lbs (349 kg)
Gross Vehicle Weight Rating Gvwr:
1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Approx. 2.4 cu ft total
Fuel Capacity
Fuel Tank Capacity:
6.0 gallons (22.7 L)
Wheels Tires
Front Tire:
130/70 B18 63H BW
Rear Tire:
180/55 B18 80H BW
Front Wheel:
18 in. cast aluminum
Rear Wheel:
18 in. cast aluminum
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is not rated by standardized agencies like NHTSA for cars)
Active Features
ABS:
Anti-lock Braking System (optional, depending on specific configuration)
Cruise Control:
Electronic cruise control
Security:
Factory security system with key fob
Passive Features
Lighting:
Dual halogen headlamp, LED taillight and brake light, turn signals
Frame:
Steel, rigid frame and front/rear section touring construction
💡 Technology Features
Infotainment
Infotainment System:
Boom! Box 6.5GT infotainment system (likely standard on FLTRX)
Features:
AM/FM radio, CB/Intercom, audio sources (e.g., Jukebox, SiriusXM), navigation (optional), Bluetooth connectivity
Driver Assistance
Driver Assistance:
Cruise control, ABS (optional)
Connectivity
Connectivity Options:
Bluetooth for audio streaming and hands-free calling
Gauges
Instrumentation:
Analog speedometer and tachometer, digital odometer, gear indicator, fuel gauge, clock, diagnostics
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 12 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months, whichever comes first
Oil Change Interval:
Refer to 5000-mile service interval (or more frequently under severe conditions)
Fluid Specifications
Engine Oil:
Harley-Davidson 20W-50 Syn-3 (SAE 20W-50 Full Synthetic) or equivalent API CG-4 or higher
Primary Chain Case Fluid:
Harley-Davidson Primary Chain Lubricant or Syn-3 (SAE 5W-30 Full Synthetic)
Brake Fluid:
DOT 4 hydraulic brake fluid
Coolant:
N/A (Air-cooled engine)
Known Issues
Common Issues:
Cam chain tensioner wear (pre-2007, but addressed in later designs), potential for voltage regulator failure, primary compensator issues
Typical Repairs:
Cam chain tensioner upgrade (if applicable), exhaust leaks, electrical connection corrosion
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1903 in Milwaukee, Wisconsin, USA
Brand Identity:
Iconic American motorcycle manufacturer, known for V-twin engines and distinctive styling
Model Evolution
Model Lineage:
Road Glide series has a long history, evolving from earlier fairing-equipped models. FLTRX signifies the custom variant.
Predecessor:
Previous generations of Road Glide models, with increasing technology and engine upgrades.
Upgrade Path:
The 2012 model featured the Twin Cam 103 engine as standard, a significant upgrade for many riders.
Production
Production Years:
Road Glide Custom variants have been produced continuously since the early 2000s, with model year 2012 being a specific iteration.
Manufacturing Location:
Primarily Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Award Type:
N/A (Motorcycles typically don't receive 'awards' in the same vein as cars, but are reviewed by specialized publications)
Editorial Reviews:
Likely received positive reviews from motorcycle publications for its touring capabilities and custom styling.
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