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Harley FXCWC Softail Rocker Custom 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXCWC Softail Rocker C Year: 2009 Codes Chassis Code: FXCWC Engine Family: Twin Cam 96B (V-Twin) 👋 Introduction Market Position Segment: Cruiser motorcycle...
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Harley FXCWC Softail Rocker Custom 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXCWC Softail Rocker C
Year:
2009
Codes
Chassis Code:
FXCWC
Engine Family:
Twin Cam 96B (V-Twin)
👋 Introduction
Market Position
Segment:
Cruiser motorcycle
Target Audience:
Harley-Davidson owners, custom bike enthusiasts, service technicians
Competitive Analysis
Competitors:
Custom choppers, other Harley-Davidson Softail models, select Japanese and European cruisers
Key Features
Design Philosophy:
Factory custom styling, powerful V-twin engine, distinctive rocker arm inspired styling
Model Significance:
Part of the innovative Softail platform, offering a blend of classic Harley-Davidson aesthetics with modern performance
📋 Manual Details
Coverage Areas
Overall Scope:
Comprehensive service and repair
Page Count
Estimated Pages:
Approximately 600-700 (typical for Harley service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 96B engine, top-end and bottom-end overhaul, fuel injection, ignition system, exhaust system
Transmission:
6-speed Cruise Drive transmission, clutch, primary drive, final drive belt
Chassis:
Softail frame, suspension (front fork, rear shock absorbers), steering, wheels, tires, brakes (front and rear disc)
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, ignition, security system, diagnostics
Bodywork:
Fuel tank, fenders, seat, handlebars, controls, mirrors, frame covers
Procedures Included
Maintenance:
Routine inspections, lubrication, fluid changes, filter replacements, belt adjustments
Troubleshooting:
Diagnostic charts, fault code interpretation, common problem resolution
Repair:
Component disassembly, assembly, adjustment, and replacement
Overhaul:
Engine, transmission, and fork overhaul procedures
Technical Depth
Depth:
In-depth, suitable for professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable for quick information retrieval
Print Quality
Printability:
Printable for physical use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96B V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.2:1
Performance
Horsepower Rating:
Approximately 70-75 HP (est. at crank, specific figures may vary by source)
Torque Rating:
Approximately 92.6 ft-lbs @ 3500 RPM (est. at crank, specific figures may vary by source)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, 91 octane (R+M)/2 or higher
Ignition
Ignition System:
High-performance electronic ignition
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.420, 3rd: 4.793, 4th: 3.882, 5th: 3.150, 6th: 2.413
Features
Clutch:
Clutch type: Wet, multi-plate, hydraulic actuation
Final Drive:
Belt drive, 32/66 ratio
Fluid Specifications
Transmission Fluid:
Harley-Davidson Syn-3 (SAE 5W-30) or equivalent approved synthetic lubricant for transmission and primary chaincase
📐 Dimensions
Exterior
Length:
95.2 in. (2418 mm)
Seat Height Laden:
24.5 in. (622 mm)
Ground Clearance:
4.9 in. (124 mm)
Weights
Dry Weight:
656 lbs (297.5 kg)
Gross Vehicle Weight Rating Gvwr:
1077 lbs (488.5 kg)
Fuel Capacity:
5.0 gal. (18.9 L)
Oil Capacity:
3.0 qt. (2.8 L) / 3.5 qt. (3.3 L) with filter change
Wheels Tires
Front Tire:
100/90-19 57H
Rear Tire:
240/40R18 79V
Wheel Size Front:
19 in.
Wheel Size Rear:
18 in.
🛡️ Safety Features
Ratings
Crash Test Rating:
N/A (Motorcycle specific safety is based on design and rider skill)
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Optional ABS available on some models/markets.
Tire Pressure Monitoring:
Not standard on this model
Passive Features
Lighting:
Halogen headlight, LED tail light, turn signals
Security:
Factory security system with siren and immobilizer
💡 Technology Features
Infotainment
Audio System:
No integrated infotainment system standard. Designed for rider experience.
Display:
Analog speedometer with integrated digital odometer, fuel gauge, and indicator lights. Tachometer optional.
Driver Assistance
Cruise Control:
Not standard on this model.
Connectivity
Bluetooth:
Not standard on this model.
Diagnostics
Diagnostic Ports:
Proprietary diagnostic connector (typically 4-pin) for use with Harley-Davidson diagnostic tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 1 month, whichever comes first (oil change, primary fluid check, inspection)
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 6 months
Transmission Primary Service:
Every 10,000 miles (16,000 km) or 12 months
Spark Plugs:
Inspect at 10,000 miles, replace as needed
Fluid Specifications
Engine Oil:
Harley-Davidson V-Twin Synthetic Motorcycle Oil SAE 20W-50 (or equivalent H-D approved)
Primary Chaincase Oil:
Harley-Davidson Syn-3 (SAE 5W-30) or equivalent approved synthetic lubricant
Transmission Oil:
Harley-Davidson Syn-3 (SAE 5W-30) or equivalent approved synthetic lubricant
Brake Fluid:
DOT 4
Known Issues
Cam Tensioners:
Early Twin Cam models (pre-2007) had issues with cam chain tensioners; 2009 models have improved hydraulic tensioners, but regular inspection is still advised by some mechanics.
Oil Leaks:
Common points for potential leaks include primary cover, transmission side cover, and pushrod tubes, especially with age and mileage.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical issues, particularly in humid environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, founded 1903
Iconic Status:
American motorcycle icon, known for V-twin engines and cruiser styling
Model Evolution
Softail Platform:
The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame with hidden rear shock absorbers.
Rocker Series Introduction:
The Rocker and Rocker C models were introduced in 2008 as part of the Softail family, featuring a distinctive styling that evoked custom chopper aesthetics.
Fxwcw Specifics:
The FXCWC (Rocker C) differentiates itself with custom cast aluminum wheels, a flatter handlebar, and a more solo-rider oriented design compared to the standard Rocker (FXCW).
Production
Production Years:
2008-2011
Manufacturing Location:
USA (various Harley-Davidson facilities)
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Softail platform and Twin Cam engines have received acclaim for their robust performance and iconic styling over the years.
Ratings
Reliability:
Generally considered reliable with proper maintenance; specific component longevity can vary.
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