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Harley Davidson FXCWC Softail Rocker 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXCWC Softail Rocker Custom Year: 2008 Platform: Softail Codes Model Code: FXCWC 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle, Custom Motorcycle Target...
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Harley Davidson FXCWC Softail Rocker 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXCWC Softail Rocker Custom
Year:
2008
Platform:
Softail
Codes
Model Code:
FXCWC
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle, Custom Motorcycle
Target Audience:
Owners and technicians seeking comprehensive repair and maintenance information for the Harley-Davidson FXCWC Softail Rocker Custom.
Competitive Analysis
Manual Advantage:
The instant download format eliminates shipping delays and costs, offering immediate access to critical service information.
Key Features
Manual Scope:
A comprehensive workshop manual, offering in-depth technical guidance for maintenance, repair, and troubleshooting.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual / Workshop Manual
Language:
English
Format:
PDF
Page Count
Total Pages:
1086
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components, including cylinders, pistons, rings, connecting rods, crankshaft, camshafts, valves, lifters, pushrods, oil pump, and primary drive.
Fuel System:
Fuel injection system diagnostics and repair, throttle body service, fuel pump operation, fuel pressure testing, fuel filter replacement, and injector cleaning.
Ignition System:
Spark plugs, ignition coils, ignition module testing and replacement, crankshaft position sensor, and ignition timing.
Transmission And Drivetrain:
5-speed cruise drive transmission service, clutch operation, inspection, and replacement, primary chain tensioner, final drive belt inspection and adjustment, and rear sprocket service.
Chassis And Suspension:
Front fork service (disassembly, fluid changes, seal replacement), rear shock absorber inspection and replacement, steering head bearing service, and swingarm maintenance.
Braking System:
Front and rear brake caliper service, brake pad replacement, brake fluid flush and bleeding, brake line inspection, and master cylinder service.
Electrical System:
Wiring diagrams, starter motor testing and replacement, battery service, charging system (stator, regulator/rectifier), lighting systems, and instrument cluster diagnostics.
Body And Frame:
Bodywork removal and installation, fenders, fuel tank service, seat replacement, and frame inspection.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, drive belt tensioning, brake system checks, and tire pressure checks.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, and diagnostic trouble codes (DTCs) where applicable.
Component Rebuild:
Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and front forks.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits, aiding in diagnostics and repairs.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures, including symptom analysis, component testing, and specific diagnostic routines for various systems.
Repair Complexity:
Covers everything from basic adjustments and fluid changes to complete engine and transmission overhauls, suitable for both novice and experienced mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within the PDF for efficient information retrieval.
Print Quality
Image Resolution:
Assumed to be high-resolution scans or digital output suitable for clear viewing of diagrams and text.
Diagram Clarity:
Expect clear, detailed diagrams, schematics, and illustrations.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 96
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approximately 70-75 hp (at crankshaft, varies with tuning)
Torque:
Approximately 80-85 ft-lbs (at crankshaft, varies with tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission Fluid (or equivalent syn. trans. fluid)
Transmission Fluid Capacity:
2.8 US quarts (2.6 L) for gearbox; 1.0 US quart (0.95 L) for primary chaincase
📐 Dimensions
Exterior
Length:
94.5 inches (2400 mm)
Width:
35.4 inches (900 mm)
Height:
43.3 inches (1100 mm)
Wheelbase:
67.5 inches (1715 mm)
Ground Clearance:
4.8 inches (122 mm)
Weights
Dry Weight:
635 lbs (288 kg)
Gross Vehicle Weight Rating Gvwr:
1050 lbs (476 kg)
Payload Capacity:
415 lbs (188 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are typically not subject to standardized crash testing like automobiles. Safety relies on design and rider adherence to safe practices.
Active Features
Brakes:
Hydraulic disc brakes front and rear.
Suspension:
Concealed rear coil-over suspension and telescopic front forks provide stability and handling.
Passive Features
Lighting:
Halogen headlamp, LED tail lamp and brake lamp, and directional indicators.
💡 Technology Features
Infotainment
Audio System:
Base models typically do not include an integrated audio system; aftermarket options are common.
Instruments:
Analog speedometer with integrated digital display for odometer, trip meter, and clock. Indicator lights for turn signals, oil pressure, engine diagnostics, and neutral.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some 2008 Softail models, including potentially the FXCWC. This manual would detail its diagnosis and repair.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or Bluetooth features on stock models. Customization is typical.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8000 km) or 12 months, whichever comes first.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Synthetic (20W50) or equivalent synthetic motorcycle oil.
Engine Oil Capacity:
3.0 US quarts (2.8 L) with filter change.
Primary Chaincase Oil:
Harley-Davidson Formula+ Transmission Fluid (or equivalent).
Transmission Oil:
Harley-Davidson Formula+ Transmission Fluid (or equivalent).
Brake Fluid Type:
DOT 4
Fork Oil Type:
Harley-Davidson Suspension Oil (e.g., 10W) or equivalent.
Known Issues
Primary Chain Tensioner:
The stock spring-loaded primary chain tensioner is known to wear prematurely, potentially leading to noise or chain damage. Many owners upgrade to an automatic or hydraulic tensioner.
Rear Brake Pads:
Due to the forward controls and weight distribution, rear brake pad wear can be faster than expected on some models.
Fuel Line Connections:
Some early models might have experienced issues with fuel line connections; regular inspection is recommended.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, established 1903, a legendary American motorcycle manufacturer.
Model Evolution
Rocker Family:
The Rocker C (FXCWC) was introduced for the 2008 model year as part of the Softail family, featuring a distinctive style with a low-slung profile and a focus on customization.
Production
Production Period:
2008-2011 for the FXCWC Softail Rocker Custom.
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 2008 FXCWC are not widely documented, the Softail platform and the Twin Cam engine are foundational to Harley-Davidson's success and iconic status in the motorcycle industry.
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