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Harley Davidson FXDC Super Glide Custom 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDC Super Glide Custom Year: 2007 Family: Dyna Codes Chassis Code: FXDC 👋 Introduction Market Position Positioning: The FXDC Super Glide Custom was...
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Harley Davidson FXDC Super Glide Custom 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDC Super Glide Custom
Year:
2007
Family:
Dyna
Codes
Chassis Code:
FXDC
👋 Introduction
Market Position
Positioning:
The FXDC Super Glide Custom was positioned in Harley-Davidson's Dyna lineup as a stylish, customizable cruiser with a classic aesthetic and modern performance. It appealed to riders seeking a blend of traditional Harley-Davidson feel with enhanced customization potential.
Competitive Analysis
Competitors:
Competed against other American V-twin cruisers and Japanese V-twin offerings in the mid-size to large cruiser segment, focusing on brand loyalty, styling, and the iconic Harley-Davidson riding experience.
Key Features
Features:
Distinctive custom styling, forward foot controls, wide handlebars, chromed components, powerful V-Twin engine, comfortable seating for two, and the Dyna chassis's agile handling characteristics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Overhaul
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Approximately 600-700 (typical for a comprehensive Harley-Davidson service manual)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
V-Twin engine disassembly, assembly, inspection, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system.
Transmission:
5-speed transmission overhaul, clutch assembly, primary drive, final drive belt, lubrication.
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting system, ignition system, instrument cluster, security system, accessory wiring.
Chassis:
Frame, suspension (front fork, rear shocks), steering system, wheels, tires, brakes (front and rear calipers, master cylinders, lines), swingarm.
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, fairings (if applicable), body panel removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, drive belt adjustment, battery maintenance, tire pressure checks.
Repair:
Engine rebuild, transmission repair, brake system overhaul, electrical component replacement, suspension service, carburetor or fuel injection system repair, wiring harness troubleshooting.
Troubleshooting:
Diagnostic charts, common problems and their solutions, electrical system diagnosis, engine performance issues, starting problems.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to full engine and transmission overhauls. Assumes technician familiarity with motorcycle mechanics and specialized tools.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.0:1
Performance
Horsepower Est:
Approx. 70-75 HP (at crankshaft, actual output may vary)
Torque Est:
Approx. 92-96 ft-lbs (at crankshaft, actual output may vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Capacity
Oil Capacity:
3.7 US qt. (3.5 L) with filter change
Ignition System
Ignition Type:
Electronic, high-performance ignition module
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh
Primary Drive:
Patented Compensating Sperry Coupling
Final Drive:
Belt Drive, 32/66 ratio
Features
Clutch Type:
Wet, multi-plate, hydraulically actuated
Transmission Fluid:
Harley-Davidson Gear Oil or equivalent SAE 75W-90 Synthetic
📐 Dimensions
Exterior
Length:
92.5 in. (2350 mm)
Seat Height Unladen:
26.6 in. (676 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
637 lbs (289 kg)
Gross Vehicle Weight Rating:
1040 lbs (472 kg)
Wheelbase
Wheelbase:
63.0 in. (1600 mm)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gal. (19 L)
Tires
Front Tire:
130/90B16 67H BW
Rear Tire:
150/80B16 77H BW
Wheels
Wheel Type:
Chrome, 16-inch laced wheels
🛡️ Safety Features
Ratings
Safety Rating:
Motorcycles are not typically rated by agencies like NHTSA or IIHS; safety is primarily dependent on rider skill and adherence to road rules.
Active Features
Braking System:
Dual-action, front and rear disc brakes with multi-piston calipers. Optional ABS (Anti-lock Braking System) may be available on some models.
Lighting:
Halogen headlamp, LED tail lamp, incandescent front and rear turn signals.
Passive Features
Chassis Design:
Sturdy steel frame and Dyna chassis designed for stability and rider control.
Suspension:
Telescopic front fork and rear shock absorbers provide a balance of comfort and road feedback.
💡 Technology Features
Infotainment
Audio System:
Base models typically do not include a factory-installed audio system. Aftermarket stereo systems and handlebar-mounted speakers are common upgrades.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature available on some 2007 models, not standard equipment.
Connectivity
Connectivity Features:
Limited inherent connectivity features. Primarily analog instrumentation with potential for aftermarket smartphone mounts and charging accessories.
Instrumentation
Dashboard:
Analog speedometer and tachometer, fuel gauge, engine diagnostics indicator, oil pressure light, battery voltage meter.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first. Includes engine oil and filter change, clutch adjustment, belt check, and general inspection.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months. Includes oil and filter change, belt check and adjustment, brake inspection, spark plug inspection/replacement, and lubrication of pivot points.
Fluid Specifications
Engine Oil:
Harley-Davidson Syn3 20W50 Full Synthetic Motorcycle Oil or equivalent.
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant or equivalent SAE 90W.
Transmission Fluid:
Harley-Davidson Gear Oil or equivalent SAE 75W-90 Synthetic.
Brake Fluid:
DOT 5.1 Silicone-based brake fluid (check manual for specific Harley-Davidson recommendations).
Known Issues
Common Issues:
Potential for oil leaks from engine seals, occasional clutch drag, drive belt wear, exhaust pipe corrosion. The Twin Cam engine is generally robust but requires regular maintenance.
Filter Part Numbers
Oil Filter:
Harley-Davidson OEM Oil Filter (e.g., 63731-99A or equivalent)
Spark Plugs
Spark Plug Type:
Harley-Davidson specified spark plugs (e.g., 32303-06 or equivalent)
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, boasts a rich heritage of American motorcycle manufacturing, synonymous with freedom, individuality, and the open road.
Model Evolution
Dynafamily:
The Dyna platform, introduced in 1991, represented a more modern take on the classic V-twin cruiser, offering improved handling and performance compared to earlier Big Twin models. The Super Glide Custom (FXDC) variant evolved to incorporate more custom styling cues and enhanced features.
Production
Production Years Fxdc:
The FXDC designation has been used for various Super Glide Custom models across different eras, with the 2007 model being part of the Twin Cam era.
Manufacturing Location:
Harley-Davidson motorcycles are primarily manufactured in the United States, with assembly plants in Wisconsin and Pennsylvania.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2007 FXDC are not readily documented, Harley-Davidson motorcycles consistently receive accolades for their iconic styling, build quality, and the overall riding experience, contributing to their strong brand loyalty and market presence.
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