Target Audience:
Harley-Davidson owners, independent repair shops, and motorcycle technicians servicing the 2005 FXDCI Dyna Super Glide Custom EFI.
Value Proposition:
Provides essential, factory-accurate information for maintaining and repairing the motorcycle, crucial for preserving value and ensuring performance.
Official Documentation:
This manual is derived from official Harley-Davidson factory service documentation, offering the most authoritative repair data.
Comprehensive Coverage:
Covers all aspects of the vehicle's mechanical and electrical systems, ensuring no critical repair steps are missed.
Manual Type:
Service Repair Workshop Manual (WSM)
Format:
Likely Digital (PDF)
Estimated Pages:
Approx. 500-700 Pages (Typical for WSMs of this era)
Searchability:
Likely includes searchable text for quick information retrieval.
Print Quality:
Typically high-resolution scans of original factory manuals, suitable for printing.
Engine:
Detailed diagnosis, repair, and overhaul of the Twin Cam 88 EFI engine, including cooling, lubrication, and fuel injection systems.
Transmission:
Service and repair procedures for the 5-speed Cruise Drive transmission, clutch assembly, and final drive.
Electrical:
Comprehensive wiring diagrams, diagnostic procedures for ignition, lighting, charging, starting, instrumentation, and EFI components.
Chassis:
Frame, front suspension (forks), rear suspension (shocks), steering system, and wheel bearings.
Brakes:
Hydraulic brake system inspection, repair, and bleeding for both front and rear brakes, including master cylinders, calipers, and lines.
Bodywork:
Body panels, fenders, fuel tank, seat, exhaust system, and trim component removal and installation.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, belt inspection and adjustment.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common and complex issues, including EFI system faults, electrical gremlins, and mechanical problems.
Component Overhaul:
Detailed instructions for rebuilding or replacing major components such as the engine, transmission, and suspension.
Specifications Data:
Torque specifications, clearances, fluid capacities, and other critical data for accurate assembly and repair.
Depth Level:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Includes procedures for using Harley-Davidson diagnostic tools (e.g., Digital Technician) for EFI and electrical system analysis.
Engine Type:
Harley-Davidson Twin Cam 88 (1450cc)
Configuration:
Air-cooled, 45-degree V-twin
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 3.25 in. (95.25 mm x 82.55 mm)
Horsepower Estimated:
Approximately 68-70 HP (at crankshaft, figures vary slightly)
Torque Estimated:
Approximately 86-88 ft-lbs (at crankshaft, figures vary slightly)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 minimum recommended
Transmission Type:
5-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.650, 3rd: 4.946, 4th: 3.854, 5th: 3.150
Clutch Type:
Wet, multi-plate, hydraulically actuated
Optional Transmission:
N/A for this model year
Final Drive:
Belt drive, 32/66 final drive ratio
Transmission Fluid Type:
Harley-Davidson Formula+ transmission fluid or SAE 50 Harley-Davidson motorcycle oil
Safety Certification:
Meets all applicable US federal motor vehicle safety standards for motorcycles.
Braking System:
Dual-action, front and rear hydraulic disc brakes.
Lighting:
Halogen headlight, LED taillight, and standard turn signals.
Frame Construction:
Steel frame and swingarm designed for stability.
Instrumentation:
Analog speedometer and tachometer, digital odometer, trip meter, clock, and diagnostic indicators.
ABS:
Anti-lock Braking System (ABS) was an optional feature on some 2005 models. This manual would cover its service if equipped.
Diagnostic Tools:
Support for Harley-Davidson's proprietary diagnostic tools (e.g., Digital Technician) for EFI and system diagnostics.
First Service:
Recommended at 1,000 miles (1600 km) or 1 month, whichever comes first (e.g., oil and filter change, primary chain case check).
Subsequent Service:
Typically every 5,000 miles (8,000 km) or annually, including engine oil change, transmission oil inspection, and brake fluid check.
Air Filter Service:
Inspect every 5,000 miles, replace as needed.
Spark Plugs:
Replace every 10,000-15,000 miles.
Engine Oil:
Harley-Davidson V-Twin 20W-50 Synthetic or similar API CI-4 rated oil.
Transmission Oil:
Harley-Davidson Formula+ transmission fluid or SAE 50 Harley-Davidson motorcycle oil.
Primary Chain Case Oil:
Harley-Davidson Formula+ transmission fluid or SAE 50 Harley-Davidson motorcycle oil.
Brake Fluid:
DOT 4 brake fluid.
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) are known to have wear issues with the cam chain tensioners, which can be addressed with upgraded hydraulic tensioners.
Neutral }.$:
Some owners report difficulty finding neutral, particularly when the engine is hot.
Regulator Rectifier:
Potential for failure, leading to charging system issues.
Brand Legacy:
Harley-Davidson boasts a long and storied history, synonymous with American motorcycle culture and freedom.
Dyna Platform:
The Dyna platform, introduced in 1991, offered a blend of classic styling with modern V-twin performance, characterized by its exposed engine and rubber-isolated powertrain for reduced vibration.
Super Glide Custom Role:
The Super Glide Custom represented a more stylish and customized version of the Dyna line, often featuring custom paint, chrome accents, and a lower-slung profile.
Manufacturing Location:
Typically assembled in York, Pennsylvania, or Milwaukee, Wisconsin, USA.
Model Reputation:
The Dyna Super Glide Custom is widely regarded as a classic cruiser, celebrated for its styling and the iconic Harley-Davidson riding experience.
Owner Satisfaction:
Generally high owner satisfaction for its blend of classic looks and V-twin power.
Manual Standard:
Adheres to industry standards for automotive repair documentation, providing clear, actionable information.
