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2006 Harley Davidson FXDI35 DYNA 35TH Full Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDI35 Dyna 35th Anniversary Super Glide Year: 2006 Model Designation: FXDI35 Special Edition: 35th Anniversary 👋 Introduction Market Position Positioning: The FXDI35 Dyna...
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2006 Harley Davidson FXDI35 DYNA 35TH Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDI35 Dyna 35th Anniversary Super Glide
Year:
2006
Model Designation:
FXDI35
Special Edition:
35th Anniversary
👋 Introduction
Market Position
Positioning:
The FXDI35 Dyna Super Glide was positioned as a premium model within Harley-Davidson's Dyna lineup, celebrating 35 years of the Super Glide legacy.
Competitive Analysis
Competition:
Competed against other cruiser motorcycles from American manufacturers like Indian and custom builders, as well as Japanese manufacturers offering similar styling and V-twin configurations.
Key Features
Anniversary Edition:
Distinctive styling cues, potentially unique badging, paint schemes, or chrome accents to commemorate the 35th anniversary.
Dyna Platform:
Built on the robust Dyna chassis, known for its traditional cruiser ride and handling characteristics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for 2006 Harley-Davidson FXDI35 Dyna 35th Anniversary Super Glide
Page Count
Estimated Page Count:
Refer to specific manual publication, typically 500-800 pages for comprehensive Harley-Davidson service manuals.
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Likely a printed manual or a high-quality PDF reproduction.
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the Twin Cam 88 engine, including assembly, disassembly, inspection, and troubleshooting.
Fuel System:
Injection system (EFI), fuel pump, fuel filter, fuel lines, fuel tank maintenance and troubleshooting.
Ignition System:
Ignition module, spark plugs, ignition coils, timing, troubleshooting ignition faults.
Transmission:
5-speed constant mesh transmission, clutch operation, gear engagement, lubrication, and repair.
Drivetrain:
Primary drive, final drive belt, belt tension, sprocket inspection, and replacement.
Brakes:
Front and rear hydraulic brake systems, brake caliper service, master cylinder, brake pads, brake fluid specifications, bleeding procedures.
Suspension:
Front fork (telescopic), rear shock absorbers, fork oil specifications, seal replacement, preload adjustment.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), lighting, horn, starter motor, switches, circuit protection (fuses, breakers).
Chassis And Frame:
Frame inspection, steering head bearing service, wheel bearings, swingarm pivot, and general chassis maintenance.
Bodywork And Trim:
Fender removal/installation, fuel tank mounting, seat service, electrical component access, cosmetic trim.
Wheels And Tires:
Tire inspection, tire pressures, wheel removal/installation, balancing, and general tire care.
Procedures Included
Scheduled Maintenance:
Detailed schedules for oil changes, filter replacements, spark plug checks, and other routine servicing.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems.
Engine Rebuild:
Comprehensive instructions for engine disassembly, inspection of components (pistons, rings, cylinders, valves), and reassembly.
Transmission Overhaul:
Detailed steps for transmission disassembly, gear inspection, bearing replacement, and reassembly.
Electrical Diagnostics:
Using wiring diagrams to trace faults, test electrical components, and diagnose electrical system issues.
Brake System Service:
Brake pad replacement, caliper servicing, rotor inspection, and brake fluid flushing/bleeding.
Suspension Adjustment And Repair:
Fork seal replacement, shock absorber servicing, and steering head bearing adjustments.
Fuel System Cleaning And Testing:
Fuel injector cleaning, fuel pressure testing, and fuel line checks.
Wheel And Tire Mounting:
Proper procedures for tire mounting and balancing.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
If PDF, expect searchable text, high-resolution images, and printable pages.
Print Quality
Printed Format:
If printed, expect durable paper stock suitable for workshop environments and clear, legible print.
Binding Type
Printed Binding:
Likely a sturdy spiral-bound or lay-flat binding for ease of use during repairs.
Paper Type
Printed Paper:
Durable, high-quality paper, often coated to resist grease and shop fluids.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 V-Twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valvetrain:
Overhead valve (OHV), 2 valves per cylinder, pushrod actuated.
Performance
Horsepower Approx:
Approximately 65-70 HP (peak horsepower figures vary and are often not officially stated by Harley-Davidson in owner's manuals, but service manuals will provide diagnostic ranges).
Torque Approx:
Approximately 75-80 ft-lbs at 3000 RPM.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Type:
5-speed, constant mesh, overdrive
Clutch:
Wet, multi-plate
Features
Primary Drive:
46/28 ratio, 1.64:1
Final Drive:
32/16 ratio, 2.00:1
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula Plus (or equivalent SAE 50 motorcycle specific transmission oil)
📐 Dimensions
Exterior
Length:
Approximately 91.5 inches (2324 mm)
Width:
Approximately 37.0 inches (940 mm)
Height:
Approximately 47.5 inches (1207 mm) (seat height varies)
Weights
Dry Weight:
Approximately 635 lbs (288 kg)
Gvwr:
Not typically specified in standard manual format, but implied by chassis load limits.
🛡️ Safety Features
Ratings
Crash Testing:
Motorcycles are not subject to the same standardized crash testing as cars. Safety relies on rider skill and vehicle design.
Active Features
Braking:
Dual disc front brakes, single disc rear brake. Anti-lock Braking System (ABS) was optional or not widely available on Dyna models in 2006, check VIN for specific features.
Passive Features
Lighting:
Halogen headlight, taillight, brake lights, and turn signals for visibility.
💡 Technology Features
Infotainment
Audio System:
Optional factory-installed radio/audio systems were available on some Dyna models, typically AM/FM with CD player. Aftermarket options are prevalent.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature and not standard on all 2006 FXDI35 models. Verify VIN or specific vehicle options.
Connectivity
Diagnostics:
On-board diagnostics are accessible via the diagnostic port, allowing for retrieval of diagnostic trouble codes (DTCs) using a Harley-Davidson diagnostic tool.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (engine oil and filter).
Primary Chain Tensioner Check:
Inspect and adjust primary chain tensioner at 1,000 miles and every 5,000 miles thereafter. Crucial for longevity of the compensator and transmission.
Spark Plug Inspection:
Inspect at 10,000 miles. Replace as needed.
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 (Synthetic) or a high-quality SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications.
Engine Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
Primary Chain Case Fluid Type:
Harley-Davidson Formula Plus (or equivalent SAE 50 motorcycle specific transmission oil)
Primary Chain Case Fluid Capacity:
Approximately 2.5 pints (1.2 liters).
Brake Fluid Type:
DOT 4 (per Harley-Davidson specifications for 2006 models).
Known Issues
Primary Chain Tensioner:
The automatic primary chain tensioner used in this era could wear, leading to noise and potential damage. Manual inspection and replacement with upgraded components is common.
Cam Chain Tensioners:
The cam chain tensioners (internal to the engine) are wear items and a known issue, particularly on earlier Twin Cam engines. Inspection and replacement with hydraulic tensioners is a common upgrade.
Idle Speed Control:
EFI models can sometimes exhibit rough idling or stalling, potentially related to throttle body cleanliness or idle air control passages.
📚 Vehicle History
Brand Heritage
Founding:
Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of innovation and V-twin engines.
Model Evolution
Dyna Lineage:
The Dyna line was introduced in 1991, evolving from earlier Big Twin models. It featured a rubber-mounted engine for reduced vibration, differentiating it from the rigid-mounted Softail line.
Super Glide Legacy:
The Super Glide name dates back to the FX Super Glide in 1971, one of the first factory customs. The FXDI35 celebrates 35 years of this influential model.
Production
Manufacturing Location:
Primarily manufactured in the United States by Harley-Davidson.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2006 FXDI35 are not widely documented in general automotive press, as motorcycle awards are less common than car awards. The model's value lies in its celebration of a significant anniversary and its place in Harley-Davidson history.
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