Target Audience:
Harley-Davidson owners, DIY enthusiasts, professional motorcycle mechanics, and service technicians.
Manual Value Proposition:
Provides all necessary data, characteristics, instructions, and methodology for effective repair interventions, aiming for satisfactory after-sales service and vehicle optimization.
Content Emphasis:
Detailed explanations, sequential steps, pictorial diagrams, special tools identification, and safety precautions.
Market Segment:
Cruiser/Custom motorcycle segment, competing with other American V-twin manufacturers and Japanese cruisers.
Primary Systems:
Engine, Transmission, Drivetrain, Chassis, Electrical System, Fuel System, Ignition System, Braking System, Suspension, Controls, Bodywork, Cooling System (if applicable), Lubrication System.
Electrical System Details:
Wiring diagrams, component testing, troubleshooting of lighting, ignition, charging system (stator, regulator/rectifier), and starter system.
Chassis Details:
Frame inspection and repair, steering head bearing service, front fork disassembly/assembly/rebuild, rear shock absorber and swingarm maintenance.
Fuel System Details:
Carburetor (e.g., Keihin CV) overhaul, fuel tank removal/installation, fuel line maintenance, and fuel filter replacement.
Braking System Details:
Front and rear brake caliper service, master cylinder overhaul, brake line replacement, pad replacement, and bleeding procedures.
Engine Mechanical:
Detailed coverage of engine internal components, including cylinder head service, piston ring replacement, connecting rod inspection, and crankshaft balancing.
Drivetrain Details:
Primary drive system inspection and adjustment, final drive belt inspection, tensioning, and replacement procedures.
Repair Procedures:
Disassembly, Assembly, Removal, Installation, Adjustment, Maintenance, Troubleshooting, Diagnostics, Component Testing, Overhauling.
Diagnostic Procedures:
Systematic troubleshooting guides for common issues, including electrical shorts, fuel delivery problems, ignition timing faults, and engine performance issues.
Component Testing:
Instructions for testing ignition coils, spark plugs, battery, charging system components, and sensors (if applicable).
Wheel Service:
Tire and tube replacement, wheel bearing service, and wheel balancing.
Depth Of Coverage:
Comprehensive 'bumper to bumper' coverage with step-by-step procedures, detailed explanations, pictorial diagrams, exploded views, photos, and service data including torque values, wear limits, and diagnostic information.
Rebuild Procedures:
Detailed procedures for engine internal component overhaul, including piston and cylinder removal/installation, valve seat inspection and grinding, and crankshaft assembly.
Engine Type:
Air-cooled, Evolution (V-twin)
Engine Displacement:
Typically 1450cc (88 cubic inches) for this era of FXST models. Specific variations may exist.
Horsepower Output:
Varies by specific tuning, but generally around 60-65 HP at the crankshaft for this engine configuration.
Torque Output:
Typically around 75-80 lb-ft at the crankshaft, emphasizing low-end torque.
Fuel Delivery:
Likely Carbureted (e.g., Keihin CV carburetor) for 2003 models, though some later models may have had early fuel injection options. The manual would detail the specific system.
Carburetor Model:
Likely Keihin CV 40mm carburetor.
Ignition Type:
Electronic ignition system.
Cooling Method:
Air-cooled
Wheelbase:
Typically around 64.5 - 65.5 inches (1638 - 1664 mm), depending on front fork rake and trail.
Seat Height:
Typically around 26-27 inches (660-686 mm).
Dry Weight:
Approximately 600-640 lbs (272-290 kg).
Gross Vehicle Weight Rating:
Not typically listed in the same manner as cars, but the manual will provide payload and handling considerations.
Safety Guidelines:
Manual emphasizes strict adherence to accident prevention guidelines, DANGER, CAUTION, and NOTE remarks for hazardous operations.
Structural Safety:
Emphasis on frame integrity, secure component mounting, and correct torque specifications for critical fasteners.
Active Safety:
Focus on chassis stability, effective braking, and rider control. ABS not standard.
Recommended Intervals:
The manual provides a periodic maintenance chart for optimal longevity and performance. Key intervals would include oil changes, filter replacements, and inspections at specific mileage or time periods.
Brake Fluid Change:
Recommended periodic replacement of brake fluid (DOT 4 typically) to maintain system performance and prevent corrosion.
Engine Oil:
Requires specific Harley-Davidson approved motorcycle engine oil, typically a 20W50 or similar viscosity. Manual will specify exact type and capacity.
Transmission Fluid:
Specialized Harley-Davidson transmission lubricant (e.g., Formula +). Manual will list specific requirements and capacity.
Primary Chain Case Oil:
Similar to transmission fluid, the manual will specify the correct fluid for the primary chain case.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Common Wear Items:
Clutch wear, primary chain adjustment, potential oil leaks from seals, carburetor adjustment (CV), and standard wear on suspension components and wheel bearings.
Ignition System Checks:
Routine checks of spark plugs, ignition wires, and coil performance.
Tool Usage:
Emphasizes using correct special service tools and calibrated precision instruments for accurate measurements and adjustments to prevent adverse effects on safe operation.
Fastener Torque:
Detailed torque specifications for all critical fasteners throughout the vehicle, essential for safe and reliable assembly.
Preventative Maintenance:
Stresses respecting service schedules and addressing unusual noises or changes in riding characteristics promptly to maximize vehicle life and satisfaction.
Parts Replacement:
Recommendation to use genuine Harley-Davidson parts as listed in the parts catalog for optimal fit and performance.
Brand Legacy:
Harley-Davidson's long-standing reputation for V-twin motorcycles, custom styling, and American motorcycling culture.
Fxst Lineage:
The FXST Softail Standard is part of Harley-Davidson's iconic Softail family, known for its hidden rear suspension mimicking a rigid frame, offering a classic chopper/bobber aesthetic.
Softail Design:
Softail rear suspension system uses hidden shock absorbers, providing a smooth ride while maintaining a classic hardtail appearance.
Manufacturing Origin:
United States of America.
