Market Segment:
Custom Cruiser Motorcycle
Competitors At Launch:
Other Harley-Davidson Softail models, custom choppers from aftermarket manufacturers, certain models from Indian Motorcycle, Victory Motorcycles (emerging competitor)
Design Philosophy:
Long, low profile with a stretched wheelbase, distinctive chrome accents, powerful V-twin engine, classic cruiser styling with custom touches.
Manual Value Proposition:
Provides comprehensive technical guidance for owners and technicians to maintain, diagnose, and repair the FXSTDI Deuce Softail 2000, ensuring longevity and optimal performance.
Systems Covered:
Engine, Transmission, Chassis, Electrical System, Fuel System, Braking System, Suspension, Frame, Bodywork, Instrumentation, Clutch, Drivetrain, Cooling System (Air-Cooled)
Procedures Included:
Routine maintenance, disassembly, assembly, troubleshooting, diagnostics, repair, overhaul, wiring diagrams, specifications, torque values, adjustments
Technical Depth:
In-depth diagnostic procedures, complete engine and transmission rebuilds, detailed electrical system analysis, component-level repair instructions, assumed technician familiarity with general automotive/motorcycle repair principles
Engine Family:
Evolution (Evo)
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.50 in x 4.47 in (88.9 mm x 113.5 mm)
Horsepower:
Approximately 65-70 HP (estimated, as Harley-Davidson did not widely publish HP figures for this era)
Torque:
Approximately 76-80 ft-lbs @ 3000 RPM (estimated)
Fuel Delivery:
Carbureted (Keihin CV Carburetor - typically 40mm)
Fuel Type:
Unleaded Gasoline, Minimum 87 Octane
Oil Type:
Harley-Davidson Genuine Motor Oil SAE 20W-50 or equivalent motorcycle-specific oil
Oil Capacity:
3.0 US qt (2.8 L) with filter change
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Primary Drive:
Duplex chain
Gear Ratios:
Typical for 5-speed: 1st: 10.42, 2nd: 7.33, 3rd: 5.36, 4th: 4.18, 5th: 3.40 (subject to minor variations)
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission Lubricant or SAE 50 gear oil
Transmission Fluid Capacity:
24 US fl oz (0.7 L)
Safety Certification:
Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS) for motorcycles in the United States.
Braking System:
Dual disc front brakes, Single disc rear brake. Hydraulic actuation.
Front Brake Specs:
Dual 11.5 in (292 mm) discs, 4-piston calipers
Rear Brake Specs:
11.5 in (292 mm) disc, 2-piston caliper
Lighting:
Halogen headlamp, tail lamp, stop lamp, front and rear turn signals, auxiliary lighting (often included as an option or accessory).
Audio System:
Typically no integrated audio system on stock 2000 models; aftermarket solutions are common.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, oil pressure light, neutral indicator, turn signal indicators, high beam indicator.
ABS:
Anti-lock Braking System (ABS) was typically an optional feature or not widely available on this specific model year for Harley-Davidson cruisers.
Connectivity Features:
None inherent to the base model; aftermarket integration for charging or GPS mounting is common.
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months for routine checks and fluid changes.
Major Service Intervals:
Refer to manual for specific mileage/time intervals for tasks like spark plug replacement, belt inspection/adjustment, brake fluid flush, etc.
Engine Oil Viscosity:
SAE 20W-50
Transmission Oil Viscosity:
SAE 50 or Harley-Davidson Formula+
Primary Chain Case Fluid:
Harley-Davidson primary chaincase lubricant or SAE 20W-50 motor oil
Primary Chain Case Fluid Capacity:
26 US fl oz (0.77 L)
Common Wear Items:
Clutch plates, drive belt, wheel bearings, fork seals, brake pads, carburetor adjustments (due to age and use).
Electrical Concerns:
Wiring harness integrity, starter solenoid issues, stator/regulator failures (less common on early Evo models compared to Twin Cam, but still possible).
Key Maintenance Tasks In Manual:
Spark plug replacement (e.g., Harley-Davidson OEM 32304-99), ignition timing checks, fuel system cleaning/adjustment, belt tension checks.
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles, V-twin engines, and distinct rider lifestyle.
Softail Lineage:
The Softail platform, introduced in 1984, features a concealed rear suspension system designed to mimic the look of a hardtail frame while providing modern suspension comfort. The Deuce (FXSTDI) represents a specific styling and feature package within the Softail family.
Production Period:
The FXSTDI Deuce was produced for several years, with the 2000 model year being a significant iteration.
Manufacturing Location:
Milwaukee, Wisconsin, USA, and York, Pennsylvania, USA
Brand Recognition:
Harley-Davidson motorcycles are consistently recognized for their iconic styling, robust V-twin engines, and strong rider community. Specific model awards are less common than brand-wide accolades.
Customer Satisfaction:
Generally high for Harley-Davidson owners, driven by brand loyalty and the riding experience.
Manual Certification:
This service manual is compiled based on Harley-Davidson's official service procedures and technical data for the specified model and year.
