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Harley Davidson FXWG Wide Glide Motorcycle 1985-1986 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXWG Wide Glide Year: 1985-1986 Codes Model Code: FXWG 👋 Introduction Market Position Positioning: Essential diagnostic and repair resource for owners and independent...
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Harley Davidson FXWG Wide Glide Motorcycle 1985-1986 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXWG Wide Glide
Year:
1985-1986
Codes
Model Code:
FXWG
👋 Introduction
Market Position
Positioning:
Essential diagnostic and repair resource for owners and independent mechanics seeking to maintain and restore the iconic Harley-Davidson FXWG Wide Glide.
Competitive Analysis
Comparison:
Superior to generic repair guides due to factory-specific data, diagrams, and procedures crucial for the Evolution engine platform.
Key Features
Feature 1:
Detailed step-by-step repair instructions
Feature 2:
High-quality, clear photographic illustrations
Feature 3:
Comprehensive wiring diagrams for accurate electrical troubleshooting
Feature 4:
Inclusion of factory recommended maintenance schedules
Feature 5:
Essential technical specifications and torque values
📋 Manual Details
Coverage Areas
Engine Overhaul:
Complete
Transmission Service:
Complete
Electrical System Diagnostics:
Comprehensive
Chassis And Suspension:
Full Repair
Bodywork And Trim:
Repair and Replacement
Maintenance Schedule:
Included
Troubleshooting Guides:
Included
Wiring Diagrams:
Included
Parts Identification:
Visual Aids Provided
Page Count
Estimated Pages:
High Volume (estimated 500+ pages based on typical factory service manuals of this era)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Evolution Big Twin (1340cc)
Fuel System:
Carburetor (likely Keihin CV or equivalent)
Ignition System:
Electronic Ignition Systems
Exhaust System:
Components and Service
Transmission:
4-Speed Cruise Drive Transmission
Clutch:
Service and Adjustment
Drive Train:
Primary Drive, Belt Drive, Final Drive Chain
Electrical System:
Lighting, Charging System, Starting System, Battery, Wiring Harnesses
Brakes:
Front and Rear Hydraulic Disc Brakes
Suspension:
Front Fork (Telescopic), Rear Shock Absorbers
Frame And Body:
Frame, Fenders, Fuel Tank, Seat, Handlebars
Wheels And Tires:
Tire Inspection, Wheel Bearing Service
Control Systems:
Throttle, Clutch, Brake Controls
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Lubrication
Engine Rebuild:
Top End and Bottom End Rebuild Procedures
Transmission Repair:
Gearbox Overhaul, Clutch Assembly
Electrical Diagnostics:
Troubleshooting Charging and Starting Issues, Lighting Faults
Suspension Service:
Fork Seal Replacement, Shock Absorber Adjustment/Replacement
Brake System Service:
Bleeding, Pad Replacement, Caliper Service
Carburetor Tuning And Rebuild:
Adjustment, Cleaning, Kit Installation
Wheel Bearing Replacement:
Proper Lubrication and Installation
Frame Inspections:
Checking for Damage and Alignment
Wiring Troubleshooting:
Interpreting Diagrams, Locating Faults
Torque Specifications:
Included for critical fasteners
Technical Depth
Depth:
Factory-level diagnostics, repair, and overhaul procedures
Diagnostic Capability:
Detailed troubleshooting flowcharts and symptom-based analysis
Rebuild Instructions:
Comprehensive component disassembly, inspection, and reassembly guidance
Special Tool Requirements:
Identifies necessary Harley-Davidson specific tools
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (if scanned from original OCR)
Print Quality
Quality:
Variable (dependent on original source; typically clear text and images)
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Evolution (known as the 'Blockhead')
Displacement:
1339 cc (82 cubic inches)
Bore X Stroke:
3.50 in x 4.25 in (88.9 mm x 107.95 mm)
Compression Ratio:
Typically 8.0:1 or 8.3:1 (depending on specific year/variant)
Valve Train:
Overhead Valve (OHV), Pushrod Actuated
Carburetor:
Harley-Davidson Keihin Butterfly Carburetor (likely a 36mm CV or equivalent)
Ignition:
Electronic Ignition (CDI or similar system)
Performance
Horsepower:
Approx. 60-65 HP (estimated, factory figures not always published)
Torque:
Approx. 70-75 ft-lbs (estimated)
Fuel System
Fuel Type:
Unleaded Gasoline, minimum 87 Octane (91 RON)
Fuel Delivery:
Gravity feed from fuel tank to carburetor
Fuel Tank Capacity:
3.5 US gallons (approx. 13.2 Liters)
🔧 Transmission
Standard
Transmission Type:
4-speed Constant Mesh, Manual Synchromesh
Gear Ratios:
Typical ratios: 1st: 2.94, 2nd: 2.23, 3rd: 1.70, 4th: 1.37
Primary Drive:
Chain Drive (Wet Clutch)
Final Drive:
Belt Drive
Features
Clutch Type:
Wet, Multi-plate, Cable Actuated
Transmission Fluid:
Harley-Davidson Formula+ (or equivalent primary lubricant)
Fluid Capacity:
Approx. 24-26 US fl oz (710-770 ml) for primary and transmission
📐 Dimensions
Exterior
Wheelbase:
Approx. 62.8 inches (1595 mm)
Length:
Approx. 91.5 inches (2324 mm)
Width:
Approx. 37 inches (940 mm) at handlebars
Height:
Approx. 51 inches (1295 mm) at windshield
Weights
Dry Weight:
Approx. 580 lbs (263 kg)
Gross Vehicle Weight Rating:
Approx. 925 lbs (420 kg)
Payload Capacity:
Approx. 345 lbs (156 kg)
🛡️ Safety Features
Ratings
Safety Standards:
Meets or exceeds DOT regulations for motorcycles of the era.
Active Features
Brakes:
Dual 11.5-inch (292 mm) stainless steel front discs with hydraulic calipers, Single 11.5-inch (292 mm) rear disc with hydraulic caliper.
Lighting:
Halogen headlamp, dual taillights/stoplights, turn signals.
Passive Features
Frame Construction:
Steel tube frame designed for rigidity and handling.
Windshield:
Standard fairing/windshield for rider protection from elements.
💡 Technology Features
Infotainment
System:
None (Basic motorcycle instrumentation: speedometer, odometer, tachometer, neutral indicator, oil pressure light).
🔧 Maintenance
Service Intervals
Oil Change:
Every 2,500 - 5,000 miles (consult specific manual for precise interval and conditions)
Primary Fluid Change:
Every 5,000 - 10,000 miles (consult specific manual)
Spark Plug Replacement:
Every 10,000 - 15,000 miles
Drive Belt Inspection:
Inspect tension and condition at every service, replace as needed (typically 20,000-50,000 miles).
Fluid Specifications
Engine Oil:
Viscosity: 20W50 Harley-Davidson Genuine Motor Oil or equivalent API SG or higher.
Primary Transmission Fluid:
Harley-Davidson Formula + or equivalent primary lubricant.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Fork Oil:
Specific weight fork oil, e.g., 10W or 15W (refer to manual for exact type and quantity).
Known Issues
Issue 1:
Camshaft bearing wear (early Evolution models).
Issue 2:
Oil leaks from pushrod tubes or crankcase seals.
Issue 3:
Carburetor tuning and adjustment can be sensitive.
Issue 4:
Starter solenoid failures are not uncommon on older models.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer renowned for its cruisers and touring bikes, particularly the Big Twin engine platform.
Model Evolution
Evolution Engine Introduction:
The Evolution engine, introduced in 1984 for Sportsters and 1984 for Big Twins, was a significant modernization featuring rubber engine mounts, lighter components, and improved reliability over Shovelhead engines.
Fxwg Wide Glide Introduction:
The FXWG (Wide Glide) model, introduced in 1980, featured a distinctive chopper-inspired styling with a raked front-end, leading-axle forks, and often a larger front wheel. The 1985-1986 models were among the early adopters of the Evolution Big Twin.
Production
Production Years:
FXWG models were produced roughly from 1980 to 1986, with the Evolution engine integration occurring in the later years.
Manufacturing Location:
York, Pennsylvania, USA
🏆 Awards & Recognition
Recognitions
Recognition 1:
Considered a classic American V-twin cruiser, representing a significant era of Harley-Davidson styling and engineering.
Ratings
Owner Satisfaction:
Generally high among enthusiasts for its character and performance.
Certifications
Certification:
N/A (Motorcycles are not typically 'certified' in the same manner as cars, but adherence to safety standards is paramount).
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