HD Road KING 1690 FLHR BIKE 2011-15 Workshop Service Manual

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This manual covers the Road King, model FLHR, produced between 2011 and 2015. Known for its blend of classic cruiser aesthetics and touring capability, the Road King features the renowned...

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Taper: Motorcycle

Distributeur:

UGS: 78128

Mots clés: 2011 2012 2013 2014 2015 Cell Phones & Accessories Electronics Harley Davidson HD Road KING 1690 FLHR Motorcycle O2 Telephones

Variantes de produits

Description

This manual covers the Road King, model FLHR, produced between 2011 and 2015. Known for its blend of classic cruiser aesthetics and touring capability, the Road King features the renowned Twin Cam engine family, available in 1584cc (Twin Cam 96) and 1690cc (Twin Cam 103) variants, both air-cooled and known for their distinctive V-twin character and substantial torque. This motorcycle is engineered for comfortable long-distance rides, offering ample luggage capacity and a timeless design that has made it a benchmark in its segment. Its versatility makes it suitable for both spirited cruising and extended journeys, embodying a commitment to rider experience and iconic styling. This comprehensive resource serves as a Workshop Service Manual, Owner's Manual, and Electrical Diagnostic Manual, providing over 1200 pages of detailed information. It covers all essential systems, including the powertrain, chassis, suspension, fuel system, electrical systems, and bodywork. Within its scope are detailed procedures for regular maintenance, fluid changes, filter replacements, lubrication, engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement. The manual also includes in-depth troubleshooting guides, diagnostic flowcharts, diagnostic trouble codes (DTCs), and comprehensive wiring diagrams, empowering owners and technicians to maintain, repair, and optimize the performance and longevity of their Road King.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Road King

Model Code:

Year:

2011-2015

👋 Introduction

Market Position

Segment:

Harley-Davidson's iconic cruiser, offering a blend of classic styling and touring capability.

Competitive Analysis

Competitors:

Directly competes with other large-displacement V-twin cruisers and touring motorcycles from brands like Indian Motorcycle, Victory Motorcycles (discontinued), and certain Japanese manufacturers in the touring segment.

Key Features

Engine Heritage:

Features the renowned Twin Cam engine family, known for its torque and distinctive Harley-Davidson sound.

Styling:

Classic cruiser aesthetics with large fairing, comfortable seating, and ample storage for touring.

Versatility:

Adaptable for long-distance touring with ample accessory mounting points and comfort features.

Value Proposition

Manual Value:

Provides comprehensive repair and maintenance data to empower owners and independent mechanics, ensuring longevity and optimal performance of the vehicle.

📋 Manual Details

Coverage Areas

Engine Variants:

Twin Cam 96 (1584cc) and Twin Cam 103 (1690cc)

Bike Type:

Cruiser/Touring

Specific Components:

Brake Master Cylinder, Brake Caliper & Bleeding, Handlebar & Clutch Cable, Instrument Bezel & Nacelle

Page Count

Estimated Pages:

1200+

Manual Type

Manual Type:

Workshop Service Manual, Owner's Manual, Electrical Diagnostic Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Digital Download (ZIP)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Primary Chaincase, Clutch, Transmission, Drive Belt & Sprockets

Chassis:

Tire & Wheel, Brake System, Steering System, Engine Mount System, Jiffy Stand System

Suspension:

Front & Rear Fork, Air Suspension, Shock Absorber

Electrical Systems:

Battery System, Charging System, Starting System, Lighting System, Ignition/Light Key Switch, Turn Signal and Security Module, System Fuses and Relays, Auxiliary Lamps and Brackets, Gauges and Instruments, Main Wiring Harness, Interconnect Harness

Fuel System:

Fuel and Oil System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control

Bodywork And Accessories:

Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge, Saddlebags System, Tour-Pak Service, Mirror and Seat System

Engine Internal:

Cylinder & Cylinder Head, Flywheel & Connecting Rods, Piston & Crankcase, Rocker Arm & Pushrods, Engine Breather Operation

Drivetrain:

Main Drive Gear and Bearing, Shifter Linkage

Electrical Components:

Electronic Control Module (ECM), Vehicle Speed Sensor (VSS), Connector Repair System, ABS Module System, Wheel Speed Sensors, System Fuses and Relays, H-DSSS Actuation System

Air Management:

Air Cleaner System

Exhaust:

Exhaust System

Lubrication:

Lubrication System

Procedures Included

Maintenance:

Regular Maintenance, Fluid Changes, Filter Replacements, Lubrication

Repair:

Engine Rebuild, Transmission Overhaul, Brake System Repair, Electrical Component Replacement

Diagnostics:

Troubleshooting, Electrical Diagnostics (DTC codes), System Analysis

Disassembly And Assembly:

Engine Removal & Installation, Component Disassembly and Reassembly

Special Procedures:

Engine Storage System, Tightening Torque specifications for all components

Special Tools:

Detailed list and usage of Special Service Tools required for specific repairs.

Technical Depth

Depth:

Comprehensive, including detailed illustrations, step-by-step instructions, and necessary diagrams/pictures for DIY enthusiasts and experienced mechanics.

Diagnostic Scope:

Detailed diagnostic flowcharts, Diagnostic Trouble Codes (DTCs), and troubleshooting guides for electrical systems.

Wiring Diagrams:

Comprehensive and detailed wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

File Size Mb:

58 MB

Readability:

Requires Adobe Acrobat Reader

Extraction:

Requires WinZip or WinRAR for extraction

Print Quality

Print Capability:

Printable pages for task-specific use

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, 45-degree V-twin, Air-cooled

Engine Displacement Cc 1:

Engine Displacement Cc 2:

Engine Family:

Twin Cam 96 / Twin Cam 103

Performance

Horsepower Twin Cam 96 Est Hp:

Approx. 70-75 HP (Actual figures may vary based on specific tuning and configuration)

Torque Twin Cam 96 Ft Lbs Est:

Approx. 92-96 ft-lbs @ 3000 RPM (Actual figures may vary based on specific tuning and configuration)

Horsepower Twin Cam 103 Est Hp:

Approx. 75-80 HP (Actual figures may vary based on specific tuning and configuration)

Torque Twin Cam 103 Ft Lbs Est:

Approx. 98-100 ft-lbs @ 3200 RPM (Actual figures may vary based on specific tuning and configuration)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) with Electronic Throttle Control (ETC)

Ignition

Ignition System:

Spark Ignition, Coil-over-plug

Cooling

Cooling Method:

Air-Cooled

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive

Features

Clutch Type:

Clutched, Wet, Multi-plate

Drive Type:

Belt Drive

📐 Dimensions

Exterior

Wheelbase Inches:

63.5 (Approx.)

Weights

Dry Weight Lbs Est:

700-720 lbs (Approx.)

Gvwr Lbs Est:

1335 lbs (Approx.)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic front and rear disc brakes, often with ABS as an option.

Lighting:

Halogen headlight, integrated turn signals, brake light.

💡 Technology Features

Infotainment

Audio System:

Optional or standard AM/FM/WB radio with CD player or auxiliary input, typically with handlebar-mounted controls. Advanced audio systems may include features like CB/intercom and cruise control.

Driver Assistance

Cruise Control:

Electronic Cruise Control often standard or available on these models.

Connectivity

Module Integration:

Electronic Control Module (ECM) manages engine performance, fuel injection, and ignition. Separate modules for security systems and turn signals are present.

Diagnostics

Diagnostic Tools:

Dealer-level diagnostic tools (e.g., Digital Technician) and generic OBD-II readers can be used for fault code retrieval and analysis.

🔧 Maintenance

Service Intervals

First Service Miles:

1000 miles (typically includes oil change, primary fluid change, inspection)

Subsequent Service Miles:

5000 miles (typical interval for oil changes and inspections)

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent meeting HD-360 specification)

Primary Chaincase Fluid Type:

Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)

Transmission Fluid Type:

Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)

Brake Fluid Type:

DOT 4 (refer to manual for specific Harley-Davidson approved fluid)

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, primary chain tensioner (especially on earlier Twin Cam models), front fork seals.

Maintenance Tips

Regular Checks:

Tire pressure, brake fluid level, oil level, belt tension, critical fastener torque.

Fluid Capacities

Engine Oil Capacity Quarts:

Approximately 4.0 quarts (refer to manual for exact capacity with filter change)

Primary Chaincase Capacity Quarts:

Approximately 1.0 quart (refer to manual for precise level)

Transmission Fluid Capacity Quarts:

Approximately 0.95 quarts (refer to manual for precise level)

📚 Vehicle History

Brand Heritage

Manufacturer:

Harley-Davidson Motor Company, a renowned American motorcycle manufacturer with a rich legacy dating back to 1903.

Model Evolution

Road King Lineage:

The Road King is an evolution of Harley-Davidson's classic touring motorcycles, emphasizing comfort, luggage capacity, and a timeless aesthetic.

Production

Manufacturing Location:

Primarily York, Pennsylvania, USA (for assembly and final finishing).

🏆 Awards & Recognition

Recognitions

Market Reputation:

Consistently recognized as a benchmark in the large-displacement cruiser and touring segment for its comfort, style, and rider experience.