HD TOURING FLH FLT FXR BIKE 1984-98 Workshop Service Manual

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This comprehensive workshop service and repair manual covers a wide range of motorcycles from the 1984 to 1998 model years. Included are the iconic FXR, FLH, and FLT model families,...

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Taper: Motorcycle

Distributeur:

UGS: 85724

Mots clés: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 Featured FL Models FLH FLT FXR Harley Davidson Motorcycle Motorcycles TOURING

Variantes de produits

Description

This comprehensive workshop service and repair manual covers a wide range of motorcycles from the 1984 to 1998 model years. Included are the iconic FXR, FLH, and FLT model families, encompassing specific models such as the FXR Super Glide, FLHT Electra Glide, FLHR Road King, and FLTR Road Glide, among many others. These V-Twin powered machines, featuring air-cooled, overhead valve engines with 1340 cc displacement, represent a significant era of evolution, marked by advancements like the Evolution engine and the introduction of Electronic Fuel Injection. This manual is designed to provide in-depth technical guidance for these robust and enduring motorcycles. This manual serves as an essential resource for maintaining and repairing your motorcycle. It offers detailed, step-by-step instructions for all aspects of service, from routine maintenance and tune-ups to complete component-level disassembly and reassembly. Coverage includes critical systems such as the engine, drivetrain, electrical systems, and chassis, with specific guidance on troubleshooting common issues, understanding technical specifications, and performing necessary adjustments. Whether you are a DIY enthusiast or a professional mechanic, this manual, complete with detailed illustrations and diagrams, will empower you to keep your motorcycle in optimal condition and ensure its longevity.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model Families Covered:

FLH, FLT, FXR

Specific Models Covered:

FXR Super Glide, FXRS Low Rider & Convertible, FXRS-SP Low Rider Sports Edition, FXLR Low Rider Custom/Anniversary Edition, FXRD Super Glide Grand Touring, FXRT Sports Glide, FXRS-CON Low Rider Convertible, FXWG Wide Glide, FXSB Low Rider, FXEF Fat Bob, FXR2 & FXR3 Super Glide, FLHT Electra Glide, FLHTC Electra Glide Classic & Anniversary Edition, FLHTC-I Electra Glide Classic, FLHTC-U Electra Glide Classic-Ultra/Anniversary Edition, FLHS Electra Glide Sport, FLHR/FLHR-I Road King, FLHRC-I Road King, FLTC Tour Glide, FLTC-U Tour Glide Classic Ultra, FLTR/FLTR-I Road Glide

Production Years Covered:

1984-1998

Engine Type:

V-Twin

Engine Configuration:

2-Cylinder, 45-Degree, Air-Cooled, OHV

Engine Displacement:

1340 cc

👋 Introduction

Market Position

Target User:

DIY enthusiasts and professional mechanics

Key Features

Illustrations:

Detailed illustrations, pictures, and diagrams

Instruction Style:

Step-by-step instructions

Value Proposition

Cost Effectiveness:

Inexpensive way to maintain and repair vehicles, saving money on routine maintenance and larger repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Harley-Davidson Touring, FLH, FLT, FXR motorcycles

Model Year Range:

1984-1998

Page Count

Estimated Pages:

Extensive (Specific count not provided, but implied by comprehensive coverage)

Manual Type

Type:

Workshop Service & Repair Manual

Language

Language:

English

Format

Delivery Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly/assembly, cylinder heads, cylinders, rocker arms, pushrods, valves, pistons, piston rings, crankcase, crankshaft, gearcase, timing gears, clutch system, primary chain, drive chain, fuel system (carburetor and EFI), intake manifold, induction module, emission control, exhaust system.

Drivetrain Systems:

Transmission system, kickstarter, starter clutch, main drive gear, shift cam, shift fork.

Electrical Systems:

Electrical system overview, charging system, ignition system, electronic control module (ECM), starting system, lighting system, electrical panel, electrical connectors, wiring diagrams.

Chassis Systems:

Wheel & tire system, suspension system, steering system, body & fender system, shock absorber, swing arm, brakes system.

Procedures Included

Maintenance:

Regular maintenance, tune-ups, fluid changes, adjustments.

Repair And Rebuild:

Complete disassembly and reassembly of all major mechanical and electrical components.

Troubleshooting:

Diagnostic procedures for common issues and system failures.

Technical Data:

Torque values, specifications, schematics.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to detailed component-level repair and diagnostics.

📊 Manual Specifications

File Format

File Type:

Readability Requirement:

Adobe Acrobat Reader (Free download available)

Compression:

ZIP (Requires extraction software like WinZip or WinRAR)

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

Compatibility

Operating Systems:

All Windows Versions, All Mac Versions

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evolution Big Twin

Cooling Method:

Air-cooled

Valve Train:

Overhead Valve (OHV)

Performance

Horsepower:

Variable by model year and specific tuning (typically 50-65 HP range for stock configurations).

Torque:

Variable by model year and specific tuning (typically 70-85 ft-lbs for stock configurations).

Fuel System

Fuel Delivery Types Covered:

Carburetor Systems (e.g., Keihin CV), Electronic Fuel Injection (EFI) systems, Induction Modules.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, manual

Features

Drive Type:

Primary drive via chain, final drive via belt (common for these models).

📐 Dimensions

Exterior

Wheelbase:

Varies by model (e.g., FXR ~62.5 inches, FLT/FLH ~64-66 inches)

Weights

Dry Weight:

Varies significantly by model (e.g., FXR ~550-600 lbs, FLT/FLH ~700-800+ lbs)

🛡️ Safety Features

Active Features

Braking System:

Disc brakes (front and rear), covered in detail.

Cruise Control:

Cruise control system coverage for applicable models.

💡 Technology Features

Infotainment

Audio Systems:

Coverage for factory-installed radio and audio systems on touring models (FLTC, FLHTC, FLHT, FLTR).

Driver Assistance

Cruise Control:

Detailed information for operation, adjustment, and troubleshooting of the cruise control system.

Diagnostics

Diagnostic Tools:

While not a diagnostic tool itself, the manual provides the technical data necessary for understanding diagnostic codes and procedures related to the ECM.

Electronics

Engine Control Module:

Detailed sections on the function, troubleshooting, and wiring of the ECM for applicable models.

🔧 Maintenance

Service Intervals

Routine Maintenance Schedule:

The manual will detail specific intervals for oil changes, filter replacements, spark plug checks, chain adjustments, and brake fluid flushes, typically based on mileage or time.

Fluid Specifications

Engine Oil:

Likely specifies Harley-Davidson proprietary oils or equivalent SAE 20W-50, API CG-4 or similar for air-cooled V-twins.

Transmission Oil:

Manual will specify appropriate gear oil for the 5-speed transmission.

Primary Chain Case Oil:

Manual will specify suitable oil for the primary drive system.

Brake Fluid:

Likely DOT 4 or DOT 5.1, depending on specific braking system components.

Known Issues

Common Wear Items:

The manual will provide guidance on addressing common wear items such as clutch plates, primary chain tensioners, valve guides, and suspension components.

Efi Troubleshooting:

For EFI models, the manual covers troubleshooting of sensors, injectors, and the Engine Control Module (ECM).

📚 Vehicle History

Brand Heritage

Manufacturer:

Harley-Davidson Motor Company

Model Evolution

Fxr Lineage:

Introduced in 1982 as a sportier, more modern chassis for Harley-Davidson, featuring rubber isolation for the engine and transmission.

Flh Flt Lineage:

Representing Harley-Davidson's iconic full-dress touring platform, evolving from earlier models with significant updates in chassis and features during this period.

Production Context

Era Significance:

This period (1984-1998) marks the transition for Harley-Davidson with significant technological advancements, including the introduction of Electronic Fuel Injection (EFI) and the Evolution engine becoming the standard.