Target Audience:
Harley-Davidson FLH Shovelhead owners and independent repair shops
Value Proposition:
Cost-effective alternative to official dealerships for maintenance and repairs, comprehensive DIY resource
Convenience:
Instant PDF download, no shipping costs or waiting time
Completeness:
Official factory data, covering all aspects of the 1980 FLH Shovelhead
Engine Service:
Complete disassembly and reassembly, component diagnostics, internal adjustments
Electrical System:
Wiring diagrams, troubleshooting, component testing, ignition system, lighting
Fuel System:
Carburetor service and adjustment, fuel lines, fuel pump (if applicable)
Drivetrain:
Clutch operation and service, primary drive maintenance, transmission overhaul and repair
Suspension Steering:
Front fork service, rear shock absorber replacement, steering head bearing adjustment
Brakes:
Brake system inspection, service, and component replacement (hydraulic or mechanical)
Exhaust Systems:
Exhaust pipe and muffler inspection and service
Kickstarter:
Kickstarter mechanism service and repair
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Tune Up:
Ignition timing, carburetor adjustments, spark plug service
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding
Repair:
Step-by-step instructions for component repair and replacement
Disassembly Reassembly:
Complete guide to taking apart and putting back together all major vehicle systems
Depth Of Information:
Comprehensive, from basic maintenance to complete engine rebuilds
Illustration Quality:
Hundreds of photos and illustrations, detailed drawings, enlarged insets
Guidance Level:
Suitable for DIY enthusiasts and experienced mechanics alike
Navigability:
Numbered instructions, bold figure numbers, numbered table of contents, index
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement:
73.7 ci (1207 cc)
Bore X Stroke:
3.4375 in x 4.25 in (87.3 mm x 108 mm)
Compression Ratio:
Approximately 8.0:1 (varies slightly)
Horsepower Estimate:
60-70 HP (approximate, varies with tuning)
Torque Estimate:
70-80 lb-ft (approximate, varies with tuning)
Carburetor Type:
Keihin Butterfly (e.g., CV or Linkert, depending on specific build)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Safety Ratings:
N/A (Motorcycle safety standards of the era)
Braking System:
Front disc brake, rear drum brake (typical for 1980 FLH)
Lighting:
Headlight, tail light, brake light, turn signals
Oil Change Interval:
Typically every 2,000-3,000 miles (refer to manual for exact specifications)
Primary Chain Adjustment:
As needed, typically every 5,000-10,000 miles
Tune Up Interval:
Recommended annually or every 5,000 miles
Engine Oil Type:
Viscosity: 20W50 (e.g., Harley-Davidson Classic V-Twin, Mobil 1 V-Twin)
Engine Oil Capacity:
Approx. 3 quarts (2.8 liters)
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant or equivalent 20W50 motor oil
Transmission Oil:
Harley-Davidson Transmission Oil or GL-4 85W-140 gear oil
Shovelhead Characteristics:
Known for oil leaks, valve train noise, and potential for overheating if not properly maintained. Carburetor tuning can be finicky.
Electrical Quirks:
Older electrical systems can be prone to intermittent issues, particularly with wiring insulation and grounding.
Manufacturer History:
Harley-Davidson, a legendary American motorcycle manufacturer with a long history of innovation and iconic designs.
Shovelhead Era:
The Shovelhead engine replaced the Panhead and was produced from 1966 to 1984, marking a significant period in Harley-Davidson's history.
Flh Designation:
FLH signifies the large touring frame variant with a 74 cubic inch (1.2L) engine, a staple for long-distance riding.
Production Period:
The Shovelhead engine was produced from 1966 to 1984. The 1980 model year falls within this significant production run.
Iconic Status:
The Shovelhead era is considered a golden age for Harley-Davidson, with models like the FLH being highly sought after by collectors and riders.
Rider Reviews:
Praised for its raw power, authentic V-twin rumble, and classic styling.
Manual Quality:
Professional quality, in-depth service and repair manual