Harley Davidson Shovelhead FXB 1982 Service Repair Manual

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This manual covers the FXB Sturgis, a motorcycle from the 1982 model year, powered by a Shovelhead V-twin engine. As part of the Shovelhead Era, this model exemplifies engineering heritage,...

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Taper: Motorcycle

Distributeur:

UGS: 62835

Mots clés: 1982 Engines Harley Davidson Motorcycle Shovelhead Shovelhead FXB

Variantes de produits

Description

This manual covers the FXB Sturgis, a motorcycle from the 1982 model year, powered by a Shovelhead V-twin engine. As part of the Shovelhead Era, this model exemplifies engineering heritage, known for its robust construction and distinctive performance. The FXB Sturgis, introduced in 1980, was a special edition model, reflecting a period of evolution for the iconic American motorcycle manufacturer. This manual is designed to provide comprehensive support for owners and technicians working with this classic machine. This workshop service repair manual in English provides detailed procedures for the maintenance and repair of the FXB Sturgis 1982. It includes extensive information on engine systems, drivetrain, chassis, and electrical systems, with step-by-step instructions, hundreds of photos, and illustrations. Coverage encompasses periodic maintenance, tune-ups, troubleshooting, and complete disassembly and reassembly of all major components. The manual is intended for both do-it-yourself enthusiasts and professional mechanics, offering a valuable resource for preserving the performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXB Sturgis

Year:

Engine Type:

Shovelhead V-twin

Generation

Generation Designation:

Shovelhead Era

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics

Competitive Analysis

Value Proposition:

Inexpensive and comprehensive source for maintaining and repairing the FXB Sturgis, saving costs compared to professional servicing.

Key Features

Instructional Style:

Numbered instructions, detailed substeps, critical notes, cautions, and warnings

Visual Aids:

Hundreds of photos, illustrations, and enlarged inset diagrams for clarity.

Navigation:

Numbered table of contents for quick information retrieval, index included.

Electrical Diagnostics:

Combined troubleshooting and electrical service procedures with detailed wiring diagrams.

Delivery Method

Delivery:

Instant download link provided on the checkout page post-payment.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete factory service and repair for Harley-Davidson FXB Sturgis 1982

Page Count

Estimated Pages:

Hundreds (exact count not specified, but implies comprehensive coverage)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine, Fuel System, Exhaust Systems

Drivetrain Systems:

Clutch, Primary Drive, Transmission, Kickstarter

Chassis Systems:

Front Suspension, Steering, Rear Suspension, Brakes

Electrical Systems:

Electrical System, Wiring Diagrams

General Information:

General specifications, model identification, safety precautions.

Tune Up Procedures:

Carburetor adjustment, ignition timing, idle speed settings.

Exhaust Systems:

Removal, installation, and inspection of exhaust pipes and mufflers.

Kickstarter System:

Service and repair of the kickstart mechanism.

Steering System:

Inspection and service of steering head bearings and components.

Brake System:

Disc brake pad replacement, caliper service, master cylinder overhaul, fluid flushing.

Procedures Included

Maintenance Procedures:

Periodic Lubrication, Maintenance, Tune-up

Diagnostic Procedures:

Troubleshooting

Repair Procedures:

Complete disassembly and reassembly procedures for all covered systems

Assembly Disassembly:

Detailed procedures for complete disassembly and reassembly of major components.

Troubleshooting Electrical:

Systematic diagnosis of electrical faults, including ignition, charging, and lighting circuits.

Technical Depth

Depth:

Detailed step-by-step instructions, extensive photos and illustrations, diagnostic guidance

Diagnostic Tools:

Guidance on using basic tools and techniques for troubleshooting, with reference to electrical diagnostics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Compatibility:

Compatible with all PC-based Windows operating systems and Mac.

Print Quality

Printability:

Printable without restriction, allowing for partial or full document printing

Storage:

Can be saved to hard drive or burned to CD-ROM.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Family:

Shovelhead

Engine Configuration:

Air-cooled, 45-degree V-twin

Engine Displacement:

80 cubic inches (1310 cc) - typical for Shovelhead FX models

Cylinder Head Design:

Overhead Valve (OHV)

Performance

Horsepower Estimate:

Approx. 65-70 HP (Stock, varies by tune)

Torque Estimate:

Approx. 75-80 ft-lbs (Stock, varies by tune)

Fuel System

Carburetor Type:

Typically a Keihin butterfly carburetor (e.g., Keihin CV or earlier butterfly models) or S&S Super E/G depending on original fitment and modifications.

Fuel Type:

Unleaded gasoline

Engine Components

Carburetor Manual Adjustment:

Detailed procedures for adjusting idle speed, air/fuel mixture, and throttle linkage.

🔧 Transmission

Standard

Transmission Type:

4-speed constant mesh

Transmission Case:

Separate transmission case

Features

Clutch Type:

Wet multi-plate clutch

Primary Drive:

Chain drive within a primary case

Transmission Maintenance

Gearbox Oil Level Check:

Procedures for verifying and topping off transmission fluid.

📐 Dimensions

Exterior

Wheelbase Estimate:

Approx. 62.5 inches (1588 mm)

Seat Height Estimate:

Approx. 28-30 inches (711-762 mm), depending on suspension and seat

Weights

Dry Weight Estimate:

Approx. 550-570 lbs (250-260 kg)

Gross Vehicle Weight Rating Estimate:

Approx. 800-900 lbs (363-408 kg), depending on load and accessories.

🛡️ Safety Features

Active Features

Braking System:

Front and rear disc brakes

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals

💡 Technology Features

Infotainment

Audio System:

N/A (typically no factory-installed audio systems on this model)

Driver Assistance

Assistance Features:

N/A (Mechanical operation, no electronic driver aids)

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,000-3,000 miles or annually (refer to manual for specific guidance).

Spark Plug Replacement:

Approx. every 5,000-10,000 miles (manual specific)

Fluid Specifications

Engine Oil Type:

API SG or higher, 20W-50 recommended for most climates (e.g., Harley-Davidson Syn3 or equivalent).

Transmission Fluid Type:

Harley-Davidson 3-speed transmission oil or equivalent 80W-90 gear oil (refer to manual for exact specification).

Primary Chain Case Oil Type:

Harley-Davidson primary chain case lubricant or SAE 50 motor oil (refer to manual for exact specification).

Fork Oil Type:

Specific weight fork oil (e.g., 10W or 15W) as per manual recommendations.

Known Issues

Shovelhead Common Issues:

Oil leaks (especially from pushrod tubes and base gaskets), fin mushrooming, valve guide wear, primary chain adjustment challenges, carburetor tuning sensitivity.

Electrical Concerns:

Aging wiring insulation, stator/rotor issues, voltage regulator problems.

Frame Suspension Issues:

Potential for worn steering head bearings, fatigued fork springs, and rear shock absorber deterioration.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, founded in 1903, renowned for its iconic motorcycles and engineering heritage.

Model Evolution

Shovelhead Era:

The Shovelhead engine replaced the Panhead in 1966 and was produced until 1984. The FXB Sturgis was a limited edition model introduced in 1980, celebrating the Sturgis Motorcycle Rally.

Production

Production Period:

Shovelhead engines were produced from 1966 to 1984. The FXB Sturgis was a specific model within this era.