Harley Davidson Softail models Service Manual Repair 2005 FLST FXST

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Taper: Motorcycle

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UGS: 128872

Mots clés: 2005 Harley Davidson Misc Motorcycle Motorcycles Softail FLST Softail FXST

Variantes de produits

Description

This manual provides comprehensive coverage for the 2005 Softail models, including FLST, FXST, FLSTF, FLSTFI, FLSTC, FLSTCI, FLSTN, FLSTNI, FXSTD, FXSTDI, FXSTB, FXSTBI, FXSTS, FXSTSI, and FLSTSE. These iconic cruiser motorcycles are powered by the robust 1449 cc (88 cubic inch) Twin Cam 88 V-twin engine, known for its distinctive sound and ample torque. The Softail platform, characterized by its hidden rear suspension, offers a classic hardtail aesthetic combined with modern engineering. This series represents a significant evolution in cruiser motorcycles, celebrated for its customization potential and enduring V-twin performance, making it a staple for riders seeking authentic American motorcycle heritage. This service manual is an essential resource for maintaining and repairing your 2005 Softail. It details all aspects of the motorcycle, from routine maintenance procedures like oil changes and fluid checks to complex engine and transmission rebuilds. The manual includes in-depth coverage of the V-twin engine, 5-speed transmission, drivetrain, suspension, braking systems, fuel system (including Keihin CV carburetors and EFI), and the electrical system with comprehensive diagnostic procedures. Troubleshooting guides, technical specifications, and step-by-step repair instructions are provided to assist owners, mechanics, and technicians in ensuring the longevity and optimal performance of these celebrated machines.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail

Year:

Specific Models Covered:

FLST, FXST, FLSTF, FLSTFI, FLSTC, FLSTCI, FLSTN, FLSTNI, FXSTD, FXSTDI, FXSTB, FXSTBI, FXSTS, FXSTSI, FLSTSE

Generation

Softail Platform Era:

Pre-Twin Cam 96 update, focusing on the 88 cubic inch evolution.

Codes

Vin Model Code Flst:

Vin Model Code Fxst:

👋 Introduction

Market Position

Segment:

Cruiser / Custom Motorcycle Segment

Target Audience:

Harley-Davidson owners, independent repair shops, custom builders.

Competitive Analysis

Competition:

Competes with other American V-twin manufacturers (Indian) and custom motorcycle builders.

Key Features

Platform Strength:

Iconic styling, powerful V-twin engines, extensive customization potential.

Manual Utility:

Essential for maintaining the longevity and performance of these complex machines.

📋 Manual Details

Coverage Areas

Primary Coverage:

2005 Harley-Davidson Softail models (FLST, FXST variants)

Supplementary Coverage:

Includes Electrical Diagnostics and FLSTFSE (Screamin' Eagle) supplement manuals.

Page Count

Estimated Page Count:

Refer to product description; typically 600+ pages for a complete service manual, plus supplements.

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

V-Twin engine (Evolution/Twin Cam 88), including disassembly, inspection, assembly, tuning, and troubleshooting.

Transmission:

5-speed Cruise Drive transmission, clutch, primary drive, and gearbox.

Drivetrain:

Belt drive system, rear sprocket, and wheel bearing maintenance.

Suspension:

Front forks (various types), rear shock absorbers, swingarm, and related components.

Brakes:

Front and rear braking systems, hydraulic lines, master cylinders, calipers, and service procedures.

Electrical:

Comprehensive electrical diagnostics, including wiring diagrams, component testing, ignition system, lighting, starting, charging, and battery.

Fuel System:

Carburetion (Keihin CV), fuel injection (EFI on some models), fuel tanks, petcocks, and fuel pumps.

Exhaust System:

Exhaust pipes, mufflers, and emissions control systems.

Bodywork And Frame:

Frame inspection, body panels, fenders, fuel tank mounting, seat, and fairings.

Wheels And Tires:

Wheel removal, tire mounting, balancing, and spoke tensioning.

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, brake pad service, lubrication.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for engine, electrical, and mechanical issues.

Repair:

Step-by-step repair instructions for all major components and systems.

Rebuilds:

Complete engine teardown and rebuild procedures, transmission overhauls.

Diagnostics:

Detailed electrical diagnostics, including use of diagnostic tools and interpretation of system codes.

Installation:

Instructions for installing common aftermarket or replacement parts (where applicable).

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics.

Detail Level:

Includes detailed diagrams, exploded views, torque specifications, and procedural steps.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF for easy navigation.

Print Quality

Quality:

High-resolution digital reproduction, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam 88 (Evolution variant used in earlier Softails, but 2005 is primarily Twin Cam).

Engine Configuration:

45-degree V-twin, air-cooled

Displacement Cc:

1449 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1 (typical for Twin Cam 88)

Performance

Horsepower Hp:

Approx. 65-70 HP (at crankshaft, estimated)

Torque Ft-Lbs:

Approx. 75-80 ft-lbs (at crankshaft, estimated)

Fuel System

Carburetor Models:

Keihin 40mm CV (Constant Velocity) Carburetor

Efi Models:

Sequential Electronic Fuel Injection (ESPFI) on FLSTFI, FXSTDI, FLSTCI, FLSTNI, FXSTBI, FXSTSI, FLSTSE models.

Fuel Type:

Unleaded Gasoline, 91+ Octane Recommended

Ignition System

Ignition Type:

Electronic Ignition (Spark Ignition)

🔧 Transmission

Standard

Type:

5-Speed Constant Mesh

Primary Drive:

Multi-plate, wet clutch, chain drive

Final Drive:

Belt Drive

Features

Gear Ratios:

Refer to manual for specific gear ratios for each speed.

Transmission Fluid:

Harley-Davidson transmission fluid or equivalent; Capacity: 24 fl oz (0.71 L).

📐 Dimensions

Exterior

Wheelbase In:

Approx. 65.5 - 66.5 inches (Varies by specific FLST/FXST model)

Weights

Dry Weight Lbs:

Approx. 620 - 670 lbs (Varies by specific FLST/FXST model)

Fuel Capacity Gal:

Approx. 4.0 - 5.0 gallons (Varies by specific FLST/FXST model)

🛡️ Safety Features

Ratings

Certification:

Meets DOT and EPA requirements for the model year.

Active Features

Braking System:

Hydraulic disc brakes, front and rear. ABS was not standard on most 2005 Softails.

Passive Features

Lighting:

Halogen headlamp, stop/tail lamp, turn signals.

💡 Technology Features

Infotainment

Audio System:

Optional audio systems were available on some touring-oriented Softail models, but not standard on all.

Driver Assistance

Anti-lock Braking System (ABS) was an option on select models and may not be present on all 2005 Softails.

Connectivity

Diagnostics:

Diagnostic port (if equipped) for connection to Harley-Davidson diagnostic tools for EFI models.

🔧 Maintenance

Service Intervals

Oil Change Miles:

Typically every 5,000 miles or annually, whichever comes first (refer to manual for specific type).

Primary Chain Tension Check:

Refer to manual; typically checked at major services.

Spark Plug Replacement Miles:

Refer to manual; typically around 10,000-15,000 miles.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Syn3 (synthetic) or other API SG or higher, JASO FD, SAE 20W50 motorcycle oil.

Engine Oil Capacity Qt:

Approx. 4.0 US quarts (3.8 L) with filter change.

Brake Fluid Type:

DOT 4 Hydraulic Fluid

Known Issues

Cam Chain Tensioners:

Early Twin Cam models (pre-2007) are known to have issues with the plastic cam chain tensioner shoes wearing out, potentially leading to engine damage. This manual will cover inspection and replacement.

Primary Chain Alignment:

Importance of proper primary chain alignment and tensioner adjustment for transmission longevity.

Carburetor Tuning:

CV carburetor can require periodic adjustment for optimal performance and fuel economy.

📚 Vehicle History

Brand Heritage

Manufacturer:

Harley-Davidson Motor Company, founded in 1903.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1983, features a hidden rear suspension to mimic the look of a hardtail frame. The 2005 models represent a mature phase of the Evolution/Twin Cam engine integration.

Production

Manufacturing Location:

United States (Various Harley-Davidson factories)

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Softail platform is a cornerstone of Harley-Davidson's cruiser lineup, consistently recognized for its classic styling and V-twin performance.