Target Audience:
Harley-Davidson owners, independent repair shops, dealerships
Purpose:
To provide comprehensive guidance for maintaining, diagnosing, and repairing 2009 Harley-Davidson Softail models
Advantage:
Official factory documentation ensures accuracy and completeness over generic third-party manuals
Feature 1:
Directly from Harley-Davidson factory specifications
Feature 2:
Covers all Softail models for the 2009 model year
Feature 3:
Printable for convenient workshop use
Primary Focus:
Factory Service and Repair
Diagnostic Procedures:
Comprehensive troubleshooting and diagnostic guidance
Maintenance Procedures:
Detailed step-by-step maintenance instructions
Repair Procedures:
In-depth repair instructions for all major components
Electrical Systems:
Extensive coverage of electrical schematics and troubleshooting
Powertrain:
Complete engine and transmission service information
Chassis Components:
Suspension, brakes, steering, and wheel service
Estimated Pages:
Hundreds (specific number not provided, but extensive)
Type:
Official Factory Service Repair Manual
Primary Language:
English
Digital Format:
PDF Download
Engine Mechanical:
Top-end overhaul, bottom-end rebuild, component specifications
Fuel System:
Fuel injection, carburetors (if applicable for specific models), fuel pump, lines
Ignition System:
Ignition module, coil, spark plugs, timing
Transmission Drivetrain:
Clutch, gearbox, primary drive, final drive belt service
Brake System:
Hydraulic systems, caliper service, pad replacement, rotor specifications
Suspension System:
Front fork service, rear shock absorber maintenance, spring rates
Steering System:
Handlebar controls, steering head bearing service
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter, ECM
Cooling System:
Air cooling system details, oil cooler (if applicable)
Exhaust System:
Component removal, installation, and torque specifications
Frame Bodywork:
Frame components, body panel removal, fender service
Routine Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment (if applicable)
Troubleshooting:
System-specific diagnostic flowcharts and symptom analysis
Component Rebuild:
Engine internal rebuilds, transmission overhauls
Adjustment Procedures:
Clutch, throttle, brake lever adjustments
Part Replacement:
Detailed instructions for replacing all wear items and components
Wiring Diagrams:
Full color, comprehensive electrical schematics
Torque Specifications:
Precise torque values for all fasteners
Special Tools:
Identification and usage of specialized Harley-Davidson tools
Level Of Detail:
Factory-level comprehensive coverage, suitable for professional mechanics and advanced DIY enthusiasts
Diagnostic Capabilities:
Advanced diagnostics including troubleshooting codes and sensor data interpretation
Rebuild Depth:
Complete engine and transmission disassembly, inspection, and reassembly
Engine Family:
Twin Cam 96
Engine Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Engine Configuration:
Air-cooled, V-twin, OHV, 4 valves per cylinder (2 per head)
Horsepower:
Approx. 65-70 HP (Varies by model and tuning)
Torque:
Approx. 85-90 ft-lbs (Varies by model and tuning)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) - Twin Cam 96
Fuel Type:
Unleaded Gasoline, minimum 91 octane
Engine Oil Capacity:
3.5 US quarts (3.3 liters) with filter change
Type:
6-speed Cruise Drive Constant Mesh
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/65 ratio
Clutch Type:
Clutch: 9-plate, wet, diaphragm spring
Transmission Oil Capacity:
3 US pints (1.4 liters)
Length:
Varies by Softail model (e.g., Fat Boy, Heritage Softail Classic)
Dry Weight:
Varies by Softail model (e.g., approx. 660-700 lbs)
Gvwr:
Varies by Softail model
Front Tire Size:
Varies by model (e.g., 130/90B16, 150/80R17)
Rear Tire Size:
Varies by model (e.g., 140/90B16, 180/55B18)
Wheel Bolt Pattern:
N/A (Typical for Harley-Davidson motorcycles, wheel hub mounting)
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km) or 24 months
Engine Oil Type:
Harley-Davidson Genuine Motor Oil 20W-50 or equivalent V-twin motorcycle specific oil
Transmission Oil Type:
Harley-Davidson Genuine Formula + Transmission Lubricant or equivalent API GL-4 SAE 75W-90 gear oil
Primary Chain Case Lubricant:
Harley-Davidson Genuine Formula + Transmission Lubricant or equivalent
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Common Wear Items:
Clutch plates, primary chain tensioner, wheel bearings, brake pads
Potential Failures:
Primary chain tensioner wear (can lead to chain noise/damage), starter drive issues, fuel injector issues (less common)
Brand Establishment:
Founded in 1903, a legendary American motorcycle manufacturer
Softail Lineage:
The Softail platform, known for its hidden rear suspension, was introduced in 1983, evolving significantly over the years.
2009 Updates:
The 2009 Softail models largely continued the advancements from previous years, focusing on the Twin Cam 96 engine and refinements to the chassis and styling.
Manufacturing Location:
United States (Various Harley-Davidson facilities)
