Harley Davidson Sportster 1200 Low 2009 Service Repair Manua

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 1200 Low Year: 2009 Generation Model Generation: XL (Evo Sportster) Codes Vin Vehicle Identification Number Decoder Prefix: 1HD 👋 Introduction Market Position...

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Taper: Motorcycle

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UGS: 65033

Mots clés: 2009 Harley Davidson Misc Motorcycle Motorcycles Sportster 1200 Low

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Sportster 1200 Low

Year:

Generation

Model Generation:

XL (Evo Sportster)

Codes

Vin Vehicle Identification Number Decoder Prefix:

👋 Introduction

Market Position

Bike Segment:

Cruiser, Entry-Level Harley-Davidson

Target Audience:

New riders, experienced riders seeking a lighter-weight Harley-Davidson, customizers.

Competitive Analysis

Key Competitors 2009:

Indian Chief, Victory Kingpin, Honda Shadow, Yamaha V-Star, Kawasaki Vulcan.

Key Features

Sportster 1200 Low Distinction:

Lower seat height, wider handlebars for a more relaxed riding position compared to standard Sportsters.

Manual Purpose:

To provide comprehensive, expert-level guidance for the maintenance, repair, and troubleshooting of the 2009 Harley-Davidson Sportster 1200 Low.

📋 Manual Details

Coverage Areas

Primary Coverage:

2009 Harley-Davidson Sportster 1200 Low (XL1200L)

Related Models Covered:

May include general Sportster platform information applicable to other XL models of the era.

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for comprehensive service manuals)

Manual Type

Manual Classification:

Service Repair Workshop Manual

Language

Language Of Publication:

English

Format

Delivery Format:

Digital Download (PDF) - Assumed based on common sales practices for this type of product.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine teardown, assembly, overhaul, troubleshooting, performance tuning, component identification, torque specifications, timing.

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, fuel filter, fuel pressure testing, diagnostic procedures, carburetion (if applicable to specific variants).

Ignition System:

Ignition module, spark plugs, ignition coils, wiring diagrams, troubleshooting ignition faults.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), wiring harnesses, fuses, relays, diagnostic codes (DTCs).

Transmission:

Clutch operation, primary drive, transmission gears, shift mechanism, maintenance, troubleshooting, fluid specifications.

Drivetrain:

Belt drive system, rear sprocket, wheel bearings, troubleshooting drivetrain noise and wear.

Brakes:

Front and rear brake systems, calipers, master cylinders, brake lines, brake pads, rotor inspection, bleeding procedures, troubleshooting brake performance.

Suspension:

Front forks (telescopic), rear shock absorbers, fork oil specifications and levels, fork seal replacement, shock absorber adjustments.

Frame And Bodywork:

Frame inspection, body panel removal and installation, fairings, fenders, seat, fuel tank, handlebars, control cables.

Wheels And Tires:

Wheel removal and installation, tire inspection and replacement, wheel balancing, spoke tension (if applicable).

Diagnostics:

Diagnostic Trouble Codes (DTCs), diagnostic tools, troubleshooting charts, common fault diagnosis.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacement, spark plug replacement, chain adjustment, brake pad inspection, tire pressure checks, battery maintenance.

Repair Procedures:

Complete engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system troubleshooting and repair.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.

Disassembly And Assembly:

Detailed instructions for the removal and installation of all major components and sub-assemblies.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all systems.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including interpretation of diagnostic trouble codes (DTCs) and sensor data.

Repair Complexity:

Suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to complete engine and transmission overhauls.

Special Tools Required:

Lists specific Harley-Davidson special tools and their applications where necessary for proper service.

📊 Manual Specifications

File Format

Digital Format Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable PDF for quick information retrieval.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding If Printed:

N/A (Digital Format)

Paper Type

Paper Type If Printed:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Evolution V-twin

Displacement:

1200cc (73.2 cubic inches)

Bore X Stroke:

3.500 in x 3.812 in (88.9 mm x 96.8 mm)

Compression Ratio:

9.7:1 (Typical for this era)

Valve Train:

Overhead valves (OHV), 2 valves per cylinder

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 66-70 HP @ 5500 RPM (Estimated, varies slightly by dyno and conditions)

Torque:

Approximately 70-73 lb-ft @ 3500 RPM (Estimated)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/91 AKI

🔧 Transmission

Standard

Transmission Type:

5-speed manual, constant mesh

Clutch Type:

Wet, multi-plate

Primary Drive:

1.787:1, 34/19 tooth, double row chain

Final Drive:

Belt drive, 32/66 tooth, 1.250 in (32 mm) wide belt, 2.0625:1 ratio

Features

Gear Ratios:

1st: 10.375, 2nd: 7.750, 3rd: 5.500, 4th: 4.172, 5th: 3.307

Transmission Fluid Type:

Harley-Davidson Hypoid Gear Oil (Formula+ or equivalent recommended for primary/transmission)

📐 Dimensions

Exterior

Length:

90.0 in (2286 mm)

Width Handlebar:

34.5 in (876 mm)

Height:

47.3 in (1201 mm)

Seat Height Laden:

25.3 in (643 mm) (Crucial for the 'Low' model)

Ground Clearance:

4.3 in (109 mm)

Weights

Dry Weight:

566 lbs (257 kg)

Gross Vehicle Weight Rating Gvwr:

932 lbs (423 kg)

Fuel Capacity:

4.5 US gal (17 L)

Oil Capacity:

3.0 US qt (2.8 L) (with filter change)

🛡️ Safety Features

Ratings

Safety Certification:

DOT, EPA, CARB Compliant (as required by region)

Active Features

Braking System:

Dual disc front, single disc rear (hydraulic, ABS typically optional or not available on base 2009 models)

Lighting:

Halogen headlight, LED taillight/brake light, amber incandescent turn signals.

Passive Features

Frame Construction:

Steel tube, cradle frame.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer (optional or integrated on some models), LCD display for odometer, trip meter, clock, gear indicator, fuel gauge.

Driver Assistance

Anti-lock Braking System (ABS) was typically an optional feature for 2009 models, not standard on all trims.

Connectivity

Standard Connectivity:

None (No Bluetooth, smartphone integration typical for this era).

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter (refer to manual for specifics)

Belt Tension Check:

Check at 1,000 miles, then every 5,000 miles or annually.

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (Synthetic) or H-D 20W-50 Motorcycle Oil (or approved equivalent)

Primary Chain Case Oil:

Harley-Davidson Formula+ or approved equivalent

Transmission Oil Type:

Harley-Davidson Hypoid Gear Oil (or approved equivalent)

Fork Oil:

Harley-Davidson Type E or Type B fork oil (specific weight depends on application, consult manual)

Known Issues

Common Sportster Issues 2009:

Primary chain tensioner wear (especially the earlier spring-loaded type, though later models adopted hydraulic tensioners), rear brake pad wear, occasional electrical connector corrosion, fuel sensor issues.

Manual Coverage Of Issues:

The manual will detail diagnostic and repair procedures for these and other potential issues.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Founded in 1903, iconic American motorcycle manufacturer with a rich history in V-twin engines and cruiser styling.

Model Evolution

Sportster Lineage:

The Sportster platform has been in continuous production since 1957, evolving from ironhead engines to the rubber-mounted Evolution engine (introduced in 1986).

1200 Low Introduction:

The 'Low' variant was introduced to cater to riders seeking a more accessible and comfortable riding experience, characterized by its lower seat height and revised ergonomics.

Production

Manufacturing Location:

United States (York, Pennsylvania and Milwaukee, Wisconsin)

🏆 Awards & Recognition

Recognitions

Sportster Model Awards:

Sportster models often receive accolades in enthusiast publications for their classic styling, V-twin character, and customization potential. Specific awards for the 2009 1200 Low may vary.

Ratings

Consumer Reports Ratings:

Consumer Reports or similar publications may have rated specific aspects of the 2009 Sportster line, often focusing on reliability (which can be variable for Harley-Davidson models of this period).