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Harley Davidson Sportster 883 Low 2007 Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 883 Low Year: 2007 Engine Type: V-Twin, Air-cooled Evolution Engine Displacement: 883cc (53.7 cubic inches) Codes Chassis Code: XL883L 👋 Introduction Market...
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UGS: 413054
Harley Davidson Sportster 883 Low 2007 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 883 Low
Year:
2007
Engine Type:
V-Twin, Air-cooled Evolution
Engine Displacement:
883cc (53.7 cubic inches)
Codes
Chassis Code:
XL883L
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a classic, accessible V-twin cruiser experience.
Competitive Analysis
Key Competitors:
Other 883cc cruisers from brands like Indian (Scout series, historically), and Japanese manufacturers offering similar displacement models.
Key Features
Model Description:
The Sportster 883 Low (XL883L) is characterized by its lower seat height, relaxed rider triangle, and classic styling, making it a comfortable and approachable option in the Harley-Davidson lineup.
Manual Value Proposition:
Provides essential knowledge for owners and mechanics to maintain, diagnose, and repair the 2007 Sportster 883 Low, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, maintenance, and troubleshooting for Harley-Davidson Sportster 883 Low 2007 models.
Page Count
Estimated Page Count:
Over 500 pages (typical for a full factory-style service manual)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, fuel delivery (carburetor), ignition system, lubrication system, cooling system (air-cooled).
Transmission Drivetrain:
5-speed transmission, clutch operation, primary drive, final drive belt maintenance and inspection.
Electrical System:
Wiring diagrams, lighting, battery, charging system (stator, regulator/rectifier), starting system, instrumentation, diagnostics.
Chassis Suspension:
Front and rear suspension (forks, shocks), steering system, frame inspection and repair.
Braking System:
Front and rear brake systems (calipers, rotors, master cylinders), hydraulic system maintenance, fluid bleeding.
Fuel System:
Fuel tank, fuel lines, carburetor model identification and adjustment (e.g., Keihin CV), fuel filter.
Exhaust System:
Exhaust pipe and muffler inspection, removal, and installation.
Bodywork Trim:
Fenders, fuel tank, seat, handlebars, controls, mirrors, lighting components removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, drive belt tensioning, chain adjustment (if applicable), brake pad inspection, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common starting, running, electrical, and braking issues with symptom-based troubleshooting guides.
Engine Repair:
Top-end rebuild (cylinders, pistons, heads), valve adjustments, camshaft inspection, oil pump service.
Transmission Repair:
Transmission disassembly, gear inspection, bearing replacement, clutch service, primary drive maintenance.
Electrical Diagnostics:
Wiring diagram interpretation, fault finding for charging, ignition, and lighting systems, sensor testing.
Suspension Service:
Fork seal replacement, fork oil changes, rear shock absorber inspection and replacement.
Brake Service:
Brake pad replacement, caliper service, master cylinder overhaul, brake line replacement, bleeding procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to full engine and transmission overhauls, including electrical diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams and images suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution V-Twin
Bore X Stroke:
76.2 mm x 96.8 mm (3.00 in x 3.81 in)
Compression Ratio:
8.8:1
Cooling System:
Air-cooled
Valve Train:
OHV (Overhead Valve), 2 valves per cylinder
Ignition System:
Electronic, high-performance
Performance
Claimed Horsepower:
Approximately 50-55 HP (at crankshaft, varies with tuning)
Claimed Torque:
Approximately 65-70 ft-lbs (at crankshaft, varies with tuning)
Fuel System
Fuel Delivery:
Keihin CV (Constant Velocity) Carburetor, 40mm
Fuel Type:
Unleaded Gasoline, 91 octane (or higher) recommended
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt Drive, 29/61 ratio (30mm wide belt)
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Fluid Type:
Harley-Davidson® Formula® + Transmission, Drive & Primary Chain Case Lubricant (or equivalent) - Refer to manual for specific capacity and change intervals.
📐 Dimensions
Exterior
Overall Length:
Approximately 88.3 inches (2243 mm)
Seat Height Laden:
Approximately 25.3 inches (643 mm) - Key feature of the 'Low' model.
Ground Clearance:
Approximately 4.2 inches (107 mm)
Weights
Dry Weight:
Approximately 520 lbs (236 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 937 lbs (425 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subject to the same crash testing standards as automobiles)
Active Features
Braking System:
Dual-piston front caliper with 292 mm (11.5 in) rotor; Single-piston rear caliper with 254 mm (10 in) rotor.
Lighting:
Halogen headlamp, LED tail lamp, incandescent front and rear turn signals.
Passive Features
Frame Construction:
Mild steel, tubular, cradle frame
Ergonomics:
Low seat height and forward-mounted foot controls contribute to rider comfort and control.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with LCD odometer, tachometer (optional or integrated depending on specific trim), indicator lamps for oil pressure, battery, turn signals, high beam, and engine diagnostics.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was not a standard or commonly available option on the 2007 Sportster 883 Low. Manual would detail the standard braking system.
Connectivity
Diagnostic Interface:
Utilizes Harley-Davidson's proprietary diagnostic port for electronic diagnostics via a suitable scan tool (details in manual).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Refer to manual for specific oil type and capacity.
Primary Chain Case Oil Change Interval:
Every 10,000 miles (16,000 km). Refer to manual for specific fluid and capacity.
Drive Belt Tension Check:
Every 5,000 miles (8,000 km) or as needed.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 miles (16,000-24,000 km).
Fluid Specifications
Engine Oil Type:
Harley-Davidson® Genuine Motor Oil SAE 20W-50 (or equivalent API CI-4 or higher specification) - Refer to manual for exact specification and capacity.
Primary Chain Case Lubricant:
Harley-Davidson® Formula® + Transmission, Drive & Primary Chain Case Lubricant (or equivalent).
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified for specific components - check manual carefully).
Fork Oil Type:
Refer to manual for viscosity and capacity (e.g., Harley-Davidson® Spectro® Heavy Duty ShockProof or equivalent).
Known Issues
Common Wear Items:
Clutch friction plates, drive belt, wheel bearings, brake pads, fork seals, and exhaust gaskets can be wear items depending on mileage and riding conditions.
Electrical Connectors:
Corrosion in electrical connectors can sometimes lead to intermittent issues; manual details troubleshooting steps.
📚 Vehicle History
Brand Heritage
Brand Origin:
Harley-Davidson Motor Company, founded in Milwaukee, Wisconsin, USA in 1903.
Model Evolution
Sportster Lineage:
The Sportster line, introduced in 1957, is Harley-Davidson's longest-running model. The 883cc engine variant has been a staple for decades, evolving with technology while retaining its core identity.
Xl883L Introduction:
The 'Low' variant was specifically designed to offer greater accessibility and comfort, particularly for shorter riders or those who prefer a more planted feel.
Production
Production Location:
United States
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 2007 XL883L are not widely publicized, the Sportster line consistently receives accolades for its iconic styling, customization potential, and enduring appeal in the cruiser segment.
Ratings
Owner Satisfaction:
Harley-Davidson Sportsters are generally well-regarded by owners for their character and rideability, though specific ratings for the 2007 model year are best found in enthusiast forums and reviews.
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