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Harley Davidson Sportster XL1200T SuperLow 15 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster XL1200T SuperLow Model Variant: SuperLow Model Designation: XL1200T Year: 2015 Codes Vin Code Engine: 1HD Vin Code Model: 11 👋 Introduction Market...
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Harley Davidson Sportster XL1200T SuperLow 15 Service Repair ManualHarley Davidson Sportster XL1200T SuperLow 15 Service Repair ManualHarley Davidson Sportster XL1200T SuperLow 15 Service Repair ManualHarley Davidson Sportster XL1200T SuperLow 15 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster XL1200T SuperLow
Model Variant:
SuperLow
Model Designation:
XL1200T
Year:
2015
Codes
Vin Code Engine:
1HD
Vin Code Model:
11
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a comfortable, accessible cruiser with classic Harley-Davidson styling and touring capability
Competitive Analysis
Competitors:
Indian Scout, Triumph Bonneville, Honda Shadow, Yamaha Bolt
Key Features
Ride Comfort:
Low seat height, forward foot controls, swept-back handlebars contribute to an approachable riding position
Touring Features:
Factory-installed windshield and saddlebags enhance long-distance comfort and utility
Engine Character:
Torquey V-twin engine delivering characteristic Harley-Davidson rumble and acceleration
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
Hundreds (typical for full service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, tuning, component diagnostics
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, sensors, throttle body
Ignition System:
Ignition module, spark plugs, coils, timing
Transmission:
Clutch, gearbox, primary drive, final drive, lubrication
Chassis Frame:
Frame components, steering head, swingarm, suspension mounting
Front Suspension:
Fork assembly, seals, oil, internal components, steering bearings
Rear Suspension:
Shock absorbers, mounting points, adjustments
Brake System:
Front and rear brakes, hydraulic system, calipers, master cylinders, pads, rotors, bleeding
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, ECU, sensors
Bodywork Fittings:
Fenders, fuel tank, seat, fairings, saddlebags, windshield, handlebars, controls
Exhaust System:
Exhaust pipes, mufflers, mounting
Wheels Tires:
Wheel bearings, tire mounting, balancing, spoke tension (if applicable)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable), tire pressure checks, brake fluid checks
Scheduled Maintenance:
Detailed service intervals for all major components
Troubleshooting:
Diagnostic flowcharts, symptom analysis, common problem identification and solutions
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Disassembly Assembly:
Complete breakdown and reassembly of engine, transmission, and other major assemblies
Special Tool Usage:
Identification and use of specialized tools required for specific procedures
Torque Specifications:
Precise torque values for all fasteners and critical components
Technical Depth
Depth Level:
Comprehensive (covering routine maintenance to complete engine rebuilds)
Diagnostics:
Advanced electrical diagnostics, sensor data interpretation, fault code lookup
Wiring Diagrams:
Detailed, component-level electrical schematics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1202cc (73.4 cubic inches)
Bore X Stroke:
88.9 mm x 96.8 mm (3.50 in x 3.81 in)
Compression Ratio:
9.0:1
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder
Fueling:
Electronic Sequential Port Fuel Injection (ESPFI)
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 67 hp @ 5750 rpm (claimed)
Torque:
Approximately 71 lb-ft @ 3500 rpm (claimed)
Fuel System
Fuel Capacity:
17 L (4.5 gal)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Primary Drive:
Chain, 1.778:1 ratio
Final Drive:
Belt, 2.75:1 ratio
Features
Clutch Type:
Clutched, multi-plate, wet
📐 Dimensions
Exterior
Length:
2270 mm (89.4 in)
Width Handlebars:
890 mm (35 in)
Height Seat Laden:
655 mm (25.8 in)
Ground Clearance:
125 mm (4.9 in)
Rake Trail:
29.5° / 120 mm (4.7 in)
Weights
Dry Weight:
261 kg (575 lbs)
Gross Vehicle Weight Rating:
420 kg (926 lbs)
Cargo
Saddlebag Capacity:
Approx. 1.7 cubic feet total
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash test ratings like automobiles.
Active Features
Braking System:
Disc brakes front and rear, ABS available as an option
Lighting:
Halogen headlamp, LED tail/brake light, amber incandescent turn signals
Passive Features
Ride Posture:
Low seat height and ergonomics designed for rider control and confidence
💡 Technology Features
Infotainment
Infotainment System:
The XL1200T SuperLow for 2015 typically does not feature a complex infotainment system. It includes analog instrumentation (speedometer, tachometer) with a digital odometer, trip meter, and gear indicator.
Audio System:
No integrated audio system as standard. Aftermarket options are common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an available option, not standard on all models.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or Bluetooth as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first
Primary Chain Tension:
Check and adjust every 2,500 miles
Spark Plug Replacement:
Inspect every 10,000 miles, replace as needed
Brake Fluid Flush:
Every 2 years
Wheel Bearing Service:
Inspect every 10,000 miles
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (SAE 20W-50)
Engine Oil Capacity:
3.0 US qt (2.8 L) with filter change
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant (SAE 90W)
Primary Chain Case Oil Capacity:
1.0 US qt (0.95 L)
Transmission Oil Type:
Harley-Davidson Transmission Lubricant (SAE 90W)
Transmission Oil Capacity:
0.9 US qt (0.85 L)
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
Some owners report minor vibration at higher speeds, potential for starter relay issues, and occasional clutch drag
Maintenance Focus:
Regular maintenance of primary chain tension, engine oil, and brake system is crucial for longevity
📚 Vehicle History
Brand Heritage
Foundation:
Harley-Davidson Motor Company founded in 1903, Milwaukee, Wisconsin
Sportster Lineage:
The Sportster line dates back to 1957, evolving through numerous iterations
Model Evolution
Xl Platform:
The XL platform has been a cornerstone of Harley-Davidson's offerings for decades
Superlow Introduction:
The SuperLow model was introduced to offer an even more accessible and comfortable riding experience within the Sportster family
Engine Update 1200:
The 1200cc Evolution engine has been a staple in Sportster models, known for its reliable torque delivery
Production
Production Years:
The Sportster XL1200T SuperLow was produced for several model years, including 2015
Manufacturing Location:
USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific industry awards for the 2015 XL1200T SuperLow are not widely publicized, but the Sportster line generally receives accolades for its iconic styling and accessibility.
Ratings
Rider Reviews:
Generally positive reviews for comfort, ease of use, and classic styling, though often noted for its less powerful performance compared to some competitors in its class.
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