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Harley-Davidson Super Glide FX 1972 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Super Glide FX Year: 1972 Codes Engine Family Code: Shovelhead 👋 Introduction Market Position Positioning: The 1972 Super Glide FX was a significant...
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Harley-Davidson Super Glide FX 1972 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Super Glide FX
Year:
1972
Codes
Engine Family Code:
Shovelhead
👋 Introduction
Market Position
Positioning:
The 1972 Super Glide FX was a significant model for Harley-Davidson, marking a departure from previous styling with its integrated fiberglass 'boat tail' rear fender and side covers, and a new frame design for the FX frame.
Competitive Analysis
Competitors Era:
Competed against other American V-twins and emerging Japanese motorcycles, aiming for a performance-oriented rider.
Key Features
Design:
Iconic 'boat tail' styling, low-slung profile, 4-speed transmission, and the powerful Shovelhead engine.
Manual Usefulness
Target Audience:
Mechanics, experienced DIY enthusiasts, and owners seeking in-depth knowledge for restoration and maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service and Repair
Page Count
Estimated Pages:
200-300
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, tuning, troubleshooting of the Shovelhead engine.
Transmission:
Service and repair of the 4-speed constant mesh transmission.
Electrical System:
Wiring diagrams, component testing, troubleshooting, lighting, ignition systems.
Fuel System:
Carburetor (likely Linkert or early Keihin) service, tuning, and troubleshooting.
Brakes:
Front and rear brake system maintenance, adjustments, and component replacement.
Suspension:
Front fork (leading axle) and rear shock absorber service and adjustments.
Frame And Body:
Frame inspection, bodywork adjustments, component mounting.
Procedures Included
Maintenance:
Routine maintenance tasks, lubrication schedules, fluid changes.
Repair:
Step-by-step repair procedures for all major vehicle components.
Disassembly Assembly:
Detailed instructions for taking apart and reassembling major sub-assemblies.
Troubleshooting:
Diagnostic flowcharts and common problem solutions.
Adjustments:
Precise instructions for adjusting engine timing, carburetor, brakes, etc.
Technical Depth
Depth:
Comprehensive, covering everything from basic checks to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Print Quality:
Likely original factory print quality; may vary in scanned/reproduced versions.
Binding Type
Binding:
Likely bound (stapled or stitched) or loose-leaf for factory originals.
Paper Type
Paper:
Likely durable paper stock suitable for shop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Engine Displacement Ci:
74 cubic inches (1200cc)
Engine Family:
Shovelhead
Bore X Stroke Inches:
3.4375 in. x 4.00 in.
Compression Ratio:
8.0:1 (typical)
Performance
Horsepower Approx:
60+ HP (estimated)
Torque Approx:
70+ ft-lbs (estimated)
Fuel System
Carburetor Type:
Likely Linkert M74 or early Keihin Butterfly
Fuel Requirement:
Leaded gasoline, Octane rating 90+ (approx)
Ignition
Ignition Type:
Contact point ignition with magneto or battery coil system.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh
Clutch Type:
Dry multi-plate
Features
Gear Ratios 1St:
9.00:1 (typical)
Gear Ratios 2Nd:
6.00:1 (typical)
Gear Ratios 3Rd:
4.50:1 (typical)
Gear Ratios 4Th:
3.20:1 (typical)
Fluid Specifications
Transmission Fluid:
Harley-Davidson Transmission Lubricant (or equivalent 80W gear oil)
Fluid Capacity
Transmission Capacity:
Approx. 1 pint (0.5 L)
📐 Dimensions
Exterior
Wheelbase Inches:
60.5 in. (approx)
Length Inches:
92.0 in. (approx)
Weights
Dry Weight Lbs:
550 lbs (approx)
Gross Vehicle Weight Rating Lbs:
950 lbs (approx)
Wheels Tires
Front Tire Size:
3.50-19
Rear Tire Size:
4.00-18
Wheel Bolt Pattern:
N/A (Spoked wheels with axle nuts)
🛡️ Safety Features
Ratings
Safety Standards:
N/A (Motorcycles of this era did not have standardized crash ratings).
Active Features
Braking System:
Front: Hydraulic disc brake; Rear: Drum brake.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals, and indicators.
💡 Technology Features
Infotainment
Audio System:
N/A (No factory infotainment systems in 1972)
Driver Assistance
Aids:
N/A (No electronic rider aids)
Connectivity
Features:
N/A (Analog instrumentation only)
🔧 Maintenance
Service Intervals
Oil Change Miles:
Every 2,000-3,000 miles (1972 specification)
Primary Chain Tension Check:
Every 1,000-2,000 miles
Spark Plug Replacement:
Every 5,000-7,500 miles (or as needed)
Carburetor Adjustment:
As needed, often at oil change intervals
Fluid Specifications
Engine Oil Type:
Harley-Davidson Motorcycle Oil (or equivalent SAE 20W50 mineral oil, API SG or higher)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic fluid (for disc brake)
Fluid Capacity
Engine Oil Capacity Qts:
3 quarts (2.8 L) with filter change
Known Issues
Shifter Lever Play:
Wear in the shifter pawl and return spring can cause sloppy shifting.
Oil Leaks:
Common in Shovelheads, often from pushrod tubes, crankcase seals, and rocker boxes.
Electrical Connectors:
Corrosion and loose connections can lead to intermittent electrical faults.
Carburetor Tuning:
Linkert carburetors can be finicky and require frequent adjustment for optimal performance.
📚 Vehicle History
Brand Heritage
Founding:
Harley-Davidson Motor Company founded in 1903.
Model Evolution
Fx Series Introduction:
The FX frame was introduced in 1971, offering a stiffer and more modern chassis compared to the FL frame.
Super Glide Fx Introduction:
The Super Glide FX debuted in 1971, designed by Willie G. Davidson to appeal to a younger, sportier rider.
Boat Tail Era:
The 'boat tail' fiberglass bodywork was a distinctive feature for 1971-1972 models, later replaced by the 'manta ray' tail section.
Production
Manufacturing Location:
Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Historical Significance:
Recognized as a milestone in Harley-Davidson's modern design and engineering, bridging the gap to later models.
Ratings
Performance Reviews:
Praised for its power and handling improvements over previous chassis, despite early criticism of the fiberglass.
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