2006 Harley-Davidson Touring Models Service Repair Manual + Electrical Diagnostics Manual (PDF Preview)

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Series Year: 2006 Covered Models: • FLHR Road King • FLHRCI Road King Classic • FLHRI Road King (EFI) • FLHRS Road...

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Taper: Motorcycle

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UGS: 464721

Mots clés: 2006 Harley Davidson Motorcycle Motorcycles Softail Touring Models

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring Series

Year:

Covered Models:

• FLHR Road King

• FLHRCI Road King Classic

• FLHRI Road King (EFI)

• FLHRS Road King Custom

• FLHRSI Road King (EFI)

• FLHT Electra Glide Standard

• FLHTC Electra Glide Classic

• FLHTCI Electra Glide Classic (EFI)

• FLHTCUI Ultra Classic Electra Glide (EFI)

• FLHTCUSE Screamin Eagle Ultra Classic Electra Glide

• FLHTI Electra Glide Standard (EFI)

• FLTRI Road Glide (EFI)

Codes

Chassis Codes:

FLHR, FLHRC, FLHRI, FLHRS, FLHRSI, FLHT, FLHTC, FLHTCI, FLHTCUI, FLHTCUSE, FLHTI, FLTRI

Generation

Platform Generation:

This generation of Harley-Davidson Touring models utilizes the Harley-Davidson Twin Cam engine architecture, which debuted in 1999 for Softail and 2000 for Touring models. The 2006 models represent a mature iteration of this platform.

👋 Introduction

Market Position

Market Position:

This manual is targeted at owners and independent repair shops seeking the most accurate and complete repair information for their 2006 Harley-Davidson Touring motorcycles. It positions itself as the equivalent of the dealer's own service documentation, offering significant cost savings for DIY maintenance and repairs.

Competitive Analysis

Competitive Analysis:

Competes directly with official Harley-Davidson service manuals. Its key advantage is accessibility and cost-effectiveness for the end-user compared to dealership-provided or OEM manuals. The inclusion of both service repair and electrical diagnostics in a single package enhances its value proposition.

Key Features

Key Features:

• Factory-level detail

• Covers multiple Touring models

• Includes electrical diagnostics

• Comprehensive coverage: maintenance to rebuild

• Printable pages

• Detailed diagrams and photos

• Torque specifications included

📋 Manual Details

Coverage Areas

Manual Coverage Areas:

• Maintenance

• Chassis (Frame, Suspension, Wheels, Brakes)

• Engine (Twin Cam 88/96 Series)

• Fuel System (Carbureted & Fuel Injection)

• Starter System

• Drive Systems (Primary, Secondary)

• Transmission (5-Speed Cruise Drive)

• Electrical System

• Fuel Injection Systems

• Engine Management

• Starting & Charging Systems

• Instruments & Gauges

• TSM/TSSM (Turn Signal/Security Modules)

• Sound Systems

• Cruise Control

• Wiring Diagrams

Page Count

Total Pages:

Manual Type

Manual Type:

Factory-Style Service & Repair Manual / Electrical Diagnostics Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Systems Covered:

• Engine mechanical components (Twin Cam 88/96)

• Fuel delivery (carburetor & EFI)

• Ignition system

• Lubrication system

• Cooling system (air-cooled)

• Starting and charging system

• Transmission and clutch

• Primary drive system

• Secondary drive system (belt drive)

• Brake systems (front & rear)

• Suspension systems (forks, rear shocks)

• Wheels and tires

• Steering system

• Frame and bodywork

• Lighting system

• Instrumentation and gauges

• Security system (TSSM)

• Audio system (if equipped)

• Cruise control system

• Wiring harnesses and electrical connectors

Procedures Included

Procedures Included:

• Routine maintenance (oil changes, filter replacements, lubrication)

• Component removal and installation (engine, transmission, suspension, brakes)

• Engine disassembly and reassembly (top-end and bottom-end)

• Fuel system troubleshooting and repair

• Electrical system diagnostics

• Wiring harness repair and replacement

• Troubleshooting charts and procedures

• Torque specifications for all fasteners

• Specifications for all major components

• Wheels and tire servicing

• Brake system bleeding and service

• Suspension adjustments and overhauls

• Clutch adjustment and replacement

• Starter motor and charging system testing

• Performance tuning (basic)

• Component identification and diagrams

• Diagnostic codes and interpretations

Technical Depth

Technical Depth:

Comprehensive, covering full disassembly, rebuilding, maintenance, troubleshooting, and diagnostics. It provides the level of detail found in official Harley-Davidson dealer service manuals, enabling repairs from basic servicing to complete engine and transmission rebuilds. Includes detailed electrical schematics and diagnostic procedures for all onboard electronic systems.

📊 Manual Specifications

File Format

File Format Details:

Digital PDF format, providing excellent clarity and searchability. All pages are printable without restriction, allowing users to print specific sections or the entire manual for workshop use.

Print Quality

Print Quality:

High-resolution scans of original factory documentation, ensuring sharp text and clear images/diagrams. Designed for easy readability on screen and accurate printing.

Binding Type

Binding Type:

N/A (Digital PDF, intended for screen viewing or printing and binding by the user)

Paper Type

Paper Type:

N/A (Digital PDF, user to select paper type for printing)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 88® or Twin Cam 96™ (depending on specific model variant, though 2006 primarily featured Twin Cam 88 and early Twin Cam 96 introductions for certain models)

Performance

Engine Displacement Cc:

88 cubic inches (1450cc) or 96 cubic inches (1584cc)

Fuel System

Fuel System Type:

Keihin CV Carburetor (for non-EFI models) or Electronic Sequential Port Fuel Injection (ESPFI) (for EFI models)

Ignition

Ignition System:

Coil-over-plug ignition system with single fire spark.

Cooling

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive® constant mesh sequential manual transmission

Optional

Transmission Options:

N/A (Standard across all covered models)

Features

Transmission Features:

Wet, multi-plate clutch; helical cut gears for smoother operation.

📐 Dimensions

Exterior

Wheelbase In:

Approx. 63.5 - 64.5 inches (varies by model)

Weights

Dry Weight Lbs:

Approx. 750 - 800 lbs (varies by model)

Gvwr Lbs:

Approx. 1200 - 1300 lbs (varies by model)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for motorcycles in the same manner as automobiles. The manual focuses on repair and maintenance to ensure safe operation.

Active Features

Active Safety Features:

• Hydraulic disc brakes (front and rear)

• Linked brake system (on some models)

Passive Features

Passive Safety Features:

• Integrated security system (TSSM) with siren and alarm

• Full lighting system (headlight, taillight, brake lights, turn signals)

• Protective fairings and saddlebags (on certain models)

💡 Technology Features

Infotainment

Infotainment Systems:

Many 2006 Touring models featured optional or standard premium audio systems with AM/FM radio, CB/Intercom (on Ultra Classic models), and CD players. Manual covers basic operation and troubleshooting of these systems.

Driver Assistance

Driver Assistance Features:

Cruise control was a common feature on higher-trim Touring models, allowing for effortless highway cruising. The manual details its operation and diagnosis.

Connectivity

Connectivity Features:

Limited by modern standards; primarily focused on internal diagnostics and audio system interfaces. No Bluetooth or smartphone integration.

Engine Management

Engine Management Systems:

Features Engine Control Module (ECM) for EFI models, managing fuel injection, ignition timing, and diagnostics. Carbureted models use a simpler ignition and fuel delivery system. The manual provides diagnostic procedures for both.

🔧 Maintenance

Service Intervals

Typical Service Intervals:

• 1000 miles (1600 km): First service (oil change, filter, inspect, lubricate)

• 5000 miles (8000 km): Routine service (oil change, filter, inspect, lubricate)

• 10000 miles (16000 km): Major service (inspect primary drive, transmission, belt, brakes, suspension, tune-up)

Fluid Specifications

Engine Oil Specification:

Harley-Davidson® 20W50 motorcycle oil (or equivalent V-twin specific oil meeting Harley-Davidson specifications like API SG, CID A/B)

Transmission Fluid Specification:

Harley-Davidson® Formula+ Transmission Fluid (or equivalent SAE 85W-140 gear oil)

Primary Chain Case Fluid Specification:

Harley-Davidson® Formula+ Transmission Fluid (or equivalent SAE 85W-140 gear oil)

Brake Fluid Specification:

DOT 4 brake fluid

Known Issues

Common Issues 2006 Touring:

• Primary drive compensator sprocket wear

• Rear brake caliper piston seizure (especially if not regularly serviced)

• Fuel line degradation (especially on earlier EFI models)

• Torque limiter issues in transmission

• Starter solenoid issues

• Front fork seal leaks

• Heat shield rattles/loosening

Filter Part Numbers

Oil Filter Part Number:

Typically Harley-Davidson P/N 63796-77A or equivalent (e.g., 26036-99A for some Twin Cam 96 applications, specific part number varies by engine and filter type).

Air Filter Part Number:

Varies by model and air cleaner assembly; consult manual for specific part numbers (e.g., 29459-01A for SE Heavy Breather).

Tune Up Procedures

Tune Up Procedures:

Includes spark plug replacement, air filter cleaning/replacement, checking and adjusting idle speed, inspecting ignition timing (on carbureted models), and checking fuel system pressures/flow (on EFI models).

📚 Vehicle History

Brand Heritage

Brand Heritage:

Harley-Davidson, founded in 1903, has a storied history in motorcycle manufacturing, particularly known for its V-twin engines and iconic cruiser and touring designs. The Touring line represents the pinnacle of Harley-Davidson's long-distance comfort and performance.

Model Evolution

Model Evolution 2006:

The 2006 model year saw continued refinement of the Touring platform, building on the introduction of the Twin Cam 96 engine in certain models and the evolution of the chassis for improved handling and comfort. Fuel injection became increasingly prevalent.

Production

Production Era:

The Twin Cam engine platform was in production for Harley-Davidson Touring models throughout the 2000s, with the 2006 models being a significant iteration before further major platform changes.

🏆 Awards & Recognition

Recognitions

Brand Recognitions:

Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty. The Touring models are renowned for their comfort and capability in cross-country touring.

Ratings

Motorcycle Ratings:

While specific year/model ratings are not typically published like car safety ratings, the 2006 Touring models were generally well-regarded for their performance, comfort, and build quality within the cruiser/touring segment.

Certifications

Certifications:

N/A (Not applicable for aftermarket manuals)