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2007 Harley Davidson Touring Parts Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Series Year: 2007 Generation Touring Platform Generation: This manual covers the 2007 model year, which falls within the evolution of Harley-Davidson's Touring...
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2007 Harley Davidson Touring Parts Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring Series
Year:
2007
Generation
Touring Platform Generation:
This manual covers the 2007 model year, which falls within the evolution of Harley-Davidson's Touring platform, characterized by advancements in chassis design and the introduction of fuel injection across most models.
Codes
Harley Davidson Model Codes:
FLHR (Road King), FLHTCU (Ultra Classic Electra Glide), FLTR (Road Glide), FLHRS (Road King Custom), FLHTC (Electra Glide Classic), FLHR Shrine (Road King Shrine), FLHTC Shrine (Ultra Classic Electra Glide Shrine), FLHT (Electra Glide Standard), FLHX (Street Glide), FLHRC (Road King Classic).
👋 Introduction
Market Position
Harley Davidson Touring Segment:
The 2007 Harley-Davidson Touring models represent the pinnacle of the brand's long-distance cruising and touring capability. Positioned as premium, large-displacement motorcycles, they are designed for comfort, style, and extensive customization, appealing to riders who prioritize the classic American V-twin experience and the ability to cover long distances in comfort.
Competitive Analysis
Touring Motorcycle Segment:
In 2007, Harley-Davidson's Touring bikes competed primarily with American V-twin offerings from brands like Indian (though less prominent at the time) and, to a lesser extent, European and Japanese manufacturers in the touring segment, such as BMW (K-series RT), Honda (Gold Wing, ST1300), and Kawasaki (Concours 14). The Harley-Davidson appeal lies in its distinct V-twin engine character, extensive customization options, and iconic styling.
Key Features
Touring Platform Highlights:
Key features of the 2007 Touring platform include the powerful Twin Cam 96™ engine, Cruise Drive® 6-speed transmission, integrated fairings and saddlebags for luggage capacity, comfortable seating for rider and passenger, and a robust chassis designed for stability and handling. The model variations offer different levels of comfort, features, and styling from the stripped-down Road King to the fully-accessorized Ultra Classic.
📋 Manual Details
Coverage Areas
Covered Models:
FLHR Road King, FLHTCU Ultra Classic Electra Glide with Sidcar, FLTR Road Glide, FLHRS Road King Custom, FLHTC Electra Glide Classic, FLHR Road King Shrine, FLHTCU Ultra Classic Electra Glide Shrine, FLHT Electra Glide Standard, FLHX Street Glide, FLHRC Road King Classic.
Page Count
Estimated Page Count:
This is a parts manual, which typically contains hundreds of pages detailing every component. Exact page count varies by edition but is generally extensive, covering all listed models comprehensively. Estimated 500-800 pages.
Manual Type
Manual Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
Print (as implied by sales business context), potentially also available as PDF.
📖 Manual Coverage
Systems Covered
Component Breakdown By System:
Engine (Twin Cam 96™ and related components), Transmission (Cruise Drive® 6-speed), Chassis (frame, suspension, steering), Electrical System (wiring harnesses, ignition, lighting, accessories), Fuel System (fuel injection, fuel tank, fuel pump), Brakes (front and rear systems), Wheels and Tires, Bodywork (fairings, fenders, saddlebags, tour-pak), Controls (handlebars, levers, foot controls), Exhaust System, Seats and Upholstery, Hard Parts, Fasteners, and Accessories.
Procedures Included
Parts Identification And Ordering:
Detailed diagrams and exploded views for identifying correct replacement parts, OEM part numbers, quantity requirements, and cross-referencing for upgrades or replacements. Does not include repair procedures or diagnostic steps.
Technical Depth
Level Of Detail:
Highly detailed for parts identification and assembly. Provides OEM part numbers, descriptions, and visual representation of components for each specific model and sub-model variation within the 2007 Touring lineup.
📊 Manual Specifications
File Format
Digital Format:
If PDF, typically high-resolution scans of the original print manual, searchable text capabilities are desirable but not always guaranteed in older scans.
Print Quality
Print Quality:
Professional printing expected, with clear diagrams and legible text. Typically printed on durable paper stock suitable for workshop environments.
Binding Type
Binding:
Perfect binding or comb binding is common for workshop manuals to allow them to lay flat for easier use.
Paper Type
Paper Stock:
Durable, coated or semi-coated paper stock to withstand grease and frequent handling in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Harley-Davidson Twin Cam 96™
Engine Displacement:
96 cubic inches (1584 cc)
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1
Performance
Claimed Torque:
92.6 ft-lbs @ 3500 RPM (This is an approximation; specific torque figures can vary slightly by model and tuning.)
Claimed Horsepower:
Not typically advertised by Harley-Davidson as a primary metric, but generally in the 60-70 HP range at the crank.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane.
Engine Components
Valvetrain:
Overhead valves (OHV) with two valves per cylinder, operated by pushrods.
🔧 Transmission
Standard
Transmission Type:
Cruise Drive® 6-speed manual
Optional
Transmission Options:
No optional transmissions for this model year; the 6-speed Cruise Drive® was standard across the Touring line.
Features
Gear Ratios:
Detailed gear ratios for each of the 6 speeds are available in the service manual, but the 6-speed unit offers a lower first gear for better off-the-line acceleration and a taller top gear for relaxed highway cruising.
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula Plus™ transmission lubricant or equivalent (e.g., SYN3 Synthetic). Consult specific manual for exact part numbers and capacities.
📐 Dimensions
Exterior
Wheelbase:
Approximately 63.5 inches (1613 mm), varies slightly by model (e.g., FLHTP Police models might differ).
Length:
Varies by model, but typically around 90-98 inches (2286-2489 mm).
Seat Height Laden:
Approximately 28.0 inches (711 mm), varies by model and suspension setup.
Weights
Dry Weight:
Approximately 764 lbs (347 kg) for FLHTCU, lighter for other models like FLHR.
Gross Vehicle Weight Rating:
Typically around 1300 lbs (590 kg) for most Touring models.
Cargo
Saddlebag Capacity:
Integrated hard saddlebags offer significant storage, usually around 2.2 cubic feet total. Tour-Pak adds further capacity on Ultra models.
🛡️ Safety Features
Ratings
Crash Test Information:
Motorcycles of this era are not subjected to standardized crash testing in the same way as automobiles. Safety is primarily addressed through design and rider skill.
Active Features
Braking System:
Linked Brembo® braking system (front and rear) for enhanced stopping power and rider control. ABS was an optional feature on many 2007 Touring models.
Lighting:
Halogen headlamp (standard), auxiliary passing lamps (standard on Ultra models), and full LED lighting for taillights and turn signals on many configurations.
Passive Features
Chassis Stability:
Sturdy chassis, long wheelbase, and well-tuned suspension contribute to high-speed stability and predictable handling.
Wind Protection:
Large fairings (batwing on FLHT/FLHX/FLHTC/FLHTCU, fork-mounted on FLTR) provide significant wind and weather protection for rider and passenger.
💡 Technology Features
Infotainment
Audio System:
Many 2007 Touring models, particularly the Ultra Classic and Street Glide, featured an integrated audio system with AM/FM radio, CD player, and often CB/Intercom capabilities. Speakers were typically integrated into the fairing and saddlebags.
Display:
Dash-mounted displays typically included analog speedometer and tachometer, along with smaller digital displays for fuel level, voltage, oil pressure, and gear indication.
Driver Assistance
Cruise Control:
Electronic cruise control was standard on Ultra Classic models and often optional on other Touring variants, enhancing rider comfort on long journeys.
Connectivity
Accessory Connectivity:
Wiring harnesses were designed to accommodate various factory and aftermarket accessories, including auxiliary lighting, heated grips, and power outlets for GPS or charging devices.
🔧 Maintenance
Service Intervals
Recommended Service Intervals:
Typical intervals include: 1,000 miles (initial service, oil change, primary chain adjustment), 5,000 miles (engine oil and filter change, drivetrain inspection), 10,000 miles (transmission and primary fluid change, spark plugs, clutch adjustment, brake inspection), 20,000 miles (engine oil, filter, transmission, primary fluids, spark plugs, drive belt inspection/tensioning, fork oil change). Actual intervals should be verified in the owner's or service manual.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Screamin' Eagle SYN3 Synthetic Motorcycle Oil (20W-50) or an equivalent high-quality synthetic motorcycle oil meeting Harley-Davidson specifications. Consult manual for exact API rating and viscosity.
Primary Chain Case Oil Type:
Harley-Davidson primary fluid or an equivalent meeting Harley-Davidson specifications. SYN3 can also be used in the primary.
Brake Fluid Type:
DOT 4, DOT 5.1 (check specific model application; DOT 5 is silicone-based and not compatible with standard brake systems).
Coolant Type:
Not applicable for air-cooled Twin Cam engines.
Known Issues
Common Wear Items:
Drive belt tension and wear, clutch plate wear, primary chain tensioner wear (earlier Twin Cam versions), wheel bearings, and some electrical connector issues can be common on motorcycles of this age. Regular inspection and maintenance are key.
Engine Component Notes:
The Twin Cam 96™ is generally robust. Early versions of the hydraulic cam chain tensioner (if present in specific models/build dates) were prone to wear. Later models incorporated improved tensioner designs or are equipped with automatic tensioners.
Filter Part Numbers
Oil Filter Part Numbers:
Common Harley-Davidson oil filter part numbers for this era include 63796-77A, 63731-99, and 26000004. Always verify compatibility with the specific model.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Harley-Davidson boasts a rich heritage dating back to 1903, synonymous with the V-twin engine, customisation, and the American motorcycle culture. The Touring line has evolved from earlier Dressers and Electra Glides, consistently representing the brand's commitment to long-distance comfort and performance.
Model Evolution
Touring Platform Development:
The 2007 models are part of the FL Touring family, which underwent significant development in the early 2000s. Key milestones include the introduction of the Twin Cam engine, fuel injection, and refined chassis designs that improved handling and comfort over previous generations.
Production
Manufacturing Location:
Harley-Davidson motorcycles are primarily manufactured in the United States, with major assembly plants in York, Pennsylvania, and Milwaukee, Wisconsin.
🏆 Awards & Recognition
Recognitions
Motorcycle Industry Accolades:
While specific awards for the 2007 models are not readily available without detailed historical archives, Harley-Davidson's Touring line consistently receives acclaim for its iconic styling, comfort, and the unique V-twin riding experience, cementing its position as a segment leader.
Ratings
Owner Satisfaction:
Harley-Davidson typically scores well in owner satisfaction surveys, particularly for brand loyalty and the emotional connection riders have with the motorcycles. This is a testament to the enduring appeal of the brand and its touring machines.
Certifications
Emission Standards:
All 2007 Harley-Davidson motorcycles met or exceeded EPA and California Air Resources Board (CARB) emission standards for their respective categories. The Twin Cam 96™ with ESPFI was designed to comply with these regulations.
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