Positioning:
Essential resource for owners and mechanics of Harley-Davidson's flagship Touring motorcycles from the year 2000.
Comparison:
Offers greater detail and factory accuracy than generic aftermarket repair guides.
Features:
Official factory data, detailed diagrams, step-by-step procedures, and comprehensive diagnostic information.
Primary Coverage:
Full service, repair, and maintenance for all Harley-Davidson 2000 Touring models.
Secondary Coverage:
Troubleshooting, diagnostics, wiring diagrams, specifications, and component identification.
Estimated Page Count:
Approximately 800-1000 pages (typical for this era of detailed Harley-Davidson manuals).
Type:
Official Factory Service Manual / Repair Manual
Engine:
Disassembly, assembly, troubleshooting, inspection, and overhaul of Twin Cam 88 & 88B engines.
Fuel System:
Carburetor (CV) and fuel injection (EFI) systems, fuel pump, fuel lines, and tank servicing.
Ignition System:
Ignition module, spark plugs, ignition coils, wiring, and timing procedures.
Transmission:
5-speed constant mesh transmission, clutch assembly, primary drive, and final drive servicing.
Electrical System:
Complete wiring diagrams, battery, charging system, lighting, starter, and accessory circuits.
Brakes:
Front and rear hydraulic brake systems, caliper service, master cylinder, brake lines, and bleeding procedures.
Suspension:
Front fork assembly (damped and air-adjustable), rear shock absorbers, and swingarm service.
Frame And Bodywork:
Frame inspection, fairing removal and installation, body panel service, and seat adjustments.
Wheels And Tires:
Wheel bearing service, tire removal and installation, balancing, and spoke adjustment (if applicable).
Cooling System:
Oil cooler system servicing and fluid checks (air-cooled engines primarily, but oil flow is critical).
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication, and fluid checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component repair, replacement, and reassembly.
Diagnostics:
Diagnostic flowcharts and specifications for electrical and mechanical systems.
Specifications:
Torque values, clearances, tolerances, fluid capacities, and electrical resistance values.
Wiring Diagrams:
Detailed, color-coded electrical schematics for all major systems and models.
Depth:
Comprehensive, covering basic user maintenance to complete engine and transmission rebuilds.
Target Audience:
Professional technicians and experienced DIY mechanics.
Engine Type:
Harley-Davidson Twin Cam 88 / Twin Cam 88B
Configuration:
45-degree V-twin, air-cooled
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Valve Train:
Overhead valve, pushrod actuated, 2 valves per cylinder
Horsepower:
Approx. 65-70 HP (at crankshaft, model dependent)
Torque:
Approx. 78-85 ft-lbs (at crankshaft, model dependent)
Fuel Delivery:
Keihin 40mm Constant Velocity (CV) Carburetor or Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Engine Oil Capacity:
4.0 US quarts (3.8 L) with filter change
Recommended Oil:
Harley-Davidson 20W-50 Synthetic (or equivalent API SG or higher)
Type:
5-speed constant mesh, manual gearbox
Primary Drive:
Duplex chain, 34/51T ratio
Secondary Drive:
Belt drive, 32/66T ratio (70786-00)
Transmission Oil Capacity:
24 US fluid ounces (0.71 L)
Transmission Oil Type:
Harley-Davidson Formula + (or equivalent SAE 50)
Clutch Type:
Wet, multi-plate, diaphragm spring
Wheelbase:
Approx. 63.5 inches (1613 mm)
Length:
Approx. 94.2 inches (2393 mm)
Dry Weight:
Approx. 700-750 lbs (317-340 kg) depending on model
Gvwr:
Approx. 1200 lbs (544 kg)
Saddlebag Capacity:
Integrated hard saddlebags with approx. 2 cubic feet total capacity.
NHTSA Ratings:
Not applicable to motorcycles in the same way as automobiles. Focus on mechanical integrity and rider skill.
Braking System:
Dual front disc brakes, single rear disc brake with hydraulic actuation. ABS was optional or not available on all models in 2000.
Lighting:
Halogen headlight, LED taillight, turn signals, brake lights.
Frame Construction:
Steel tube frame providing rider protection in conjunction with proper riding gear.
Rider Protection:
Emphasis on rider responsibility, protective gear, and understanding vehicle dynamics.
Audio System:
Many Touring models featured optional premium sound systems with AM/FM radio, cassette player, and intercom features.
Cruise Control:
Electronic cruise control was a common option on Touring models for enhanced long-distance comfort.
ABS:
Anti-lock Braking System (ABS) was an optional feature on select 2000 Touring models, not standard across the range.
Diagnostic Ports:
Proprietary diagnostic connectors are present; the manual details their use and associated diagnostic procedures, often requiring specific Harley-Davidson tools.
First Service:
1,000 miles (1,600 km) - Engine oil and filter change, primary chaincase inspection, clutch adjustment, brake inspection, etc.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first - Includes oil change, inspection of various components, lubrication, etc.
Brake Fluid:
DOT 5 Silicone (for 2000 models, check specific model for confirmation, some may have used DOT 4).
Fork Oil:
Harley-Davidson Spectro Big Twin Fork Oil (e.g., 10W) or equivalent.
Primary Chaincase Oil:
Harley-Davidson Primary Chaincase Lubricant (or equivalent SAE 20W-50 motorcycle oil)
Early Twin Cam:
Potential for cam chain tensioner wear, oil pressure issues, and early crank runout on some Twin Cam 88 engines. Manual provides inspection and repair procedures.
Carburetor Tuning:
CV carburetor requires periodic adjustment and cleaning for optimal performance. Manual details this process.
Electrical Connections:
Corrosion and loosening of electrical connectors can lead to intermittent issues. Manual's wiring diagrams are crucial.
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of innovation and performance.
Evolution:
The 2000 Touring models represent a significant step with the introduction of the Twin Cam 88 engine, replacing the Evolution engine, offering increased power and refinement.
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
Market Reputation:
Harley-Davidson motorcycles, particularly the Touring models, are consistently recognized for their iconic styling, comfort, and enduring appeal in the cruiser and touring segments.
Consumer Satisfaction:
High consumer satisfaction among dedicated Harley-Davidson owners, often associated with the lifestyle and community.
Industry Standards:
Adheres to all relevant US federal motor vehicle safety standards (FMVSS) for motorcycles of the era.
