Segment:
Performance Cruiser Motorcycle
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops.
Positioning:
The V-Rod was a significant departure for Harley-Davidson, featuring a liquid-cooled, DOHC V-twin engine developed with Porsche. It targeted a more performance-oriented rider.
Manual Value:
Provides comprehensive, professional-level repair and maintenance information, crucial for preserving the performance and longevity of a complex machine like the V-Rod.
Vehicle Uniqueness:
The V-Rod's unique engineering, including its engine and chassis design, requires specialized knowledge and procedures that this manual aims to provide.
General Coverage:
All models and repairs from A-Z
Mechanical Coverage:
Comprehensive mechanical repairs and maintenance
Electrical Coverage:
Complete electrical system diagnostics and repair
Estimated Pages:
Refer to specific product listing for exact page count; typically 300-600 pages for comprehensive workshop manuals.
Type:
Workshop Service Repair Manual
Format:
Digital (likely PDF, printable)
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, emissions control.
Transmission Drivetrain:
Clutch, gearbox, final drive (belt drive system) inspection, repair, and adjustment.
Chassis Suspension:
Frame, front forks (Raked Triple Trees, Springer-style elements), rear suspension (shocks, swingarm), steering head bearings.
Braking System:
Front and rear brake caliper service, hydraulic system bleeding, pad replacement, rotor inspection.
Electrical System:
Wiring diagrams, lighting, ignition system, starter motor, charging system, battery service, diagnostic codes, ECU functions.
Bodywork Trim:
Body panel removal and installation, seat, fuel tank, fenders, instruments, controls.
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, belt tension checks, brake fluid flushes.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, overhaul, and reinstallation.
Special Tools:
Identification and usage instructions for specialized Harley-Davidson tools.
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds, including electrical system diagnostics.
Digital Format:
Likely PDF; optimized for digital viewing and printing.
Printable Pages:
All pages are printable, allowing users to print specific sections or the entire manual.
Binding Type Digital:
N/A (Digital format)
Paper Type Digital:
N/A (Digital format)
Illustrations:
Tons of detailed pictures and diagrams included, essential for visual guidance.
Searchability:
Likely searchable text within the digital format for quick information retrieval.
Engine Type:
Revolution" V-Twin, Liquid-Cooled, DOHC, 4-valves per cylinder
Displacement Early Models:
1131 cc (69.0 cu in)
Bore X Stroke Early Models:
100 mm x 72 mm (3.94 in x 2.83 in)
Compression Ratio Early Models:
11.3:1
Horsepower Approximate:
115-120 hp @ 8250 rpm (varies by year and specific tuning)
Torque Approximate:
90-95 lb-ft @ 7000 rpm (varies by year)
Fuel Delivery:
Sequential Port Fuel Injection (45mm throttle body)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Oil Type:
Harley-Davidson V-Twin 20W-50 Synthetic (or equivalent API CI-4 rated)
Oil Capacity With Filter:
Approx. 4.0 US quarts (3.8 L)
Coolant Type:
Ethylene glycol based, permanent type antifreeze with corrosion inhibitors (typically pre-mixed 50/50)
Coolant Capacity:
Approx. 1.6 US quarts (1.5 L)
Type:
5-speed, constant mesh
Clutch Type:
Hydraulically actuated, wet multi-plate
Final Drive:
Belt drive system
Transmission Oil Type:
Harley-Davidson Synthetic Primary Chaincase Lubricant (or SAE 75W-140 GL-5)
Transmission Oil Capacity:
Approx. 2.7 US quarts (2.5 L)
Overall Length:
Approx. 92.3 inches (2344 mm)
Seat Height Laden:
Approx. 26 inches (660 mm)
Ground Clearance:
Approx. 4.7 inches (119 mm)
Dry Weight:
Approx. 575 lbs (261 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1045 lbs (474 kg)
Payload Capacity:
Approx. 470 lbs (213 kg)
Fuel Capacity:
4.5 US gallons (17 L)
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than automobiles, focus is on design and component integrity)
Braking System:
Dual disc front brakes, single disc rear brake with hydraulic actuation. ABS was an optional feature on some later models/trims.
Lighting:
Halogen headlight, LED tail light, front and rear turn signals.
Frame Construction:
Steel frame, designed for stability and handling.
Instrumentation:
Analog tachometer, digital speedometer, gear indicator, fuel gauge, clock, odometer, trip meter, diagnostic indicators.
ABS:
Anti-lock Braking System (ABS) was an optional feature on select models/years within this range.
Diagnostic System:
On-board diagnostic system capable of retrieving fault codes via a diagnostic port. The manual is essential for interpreting these codes.
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first (includes oil change, filter change, inspection).
Subsequent Oil Changes:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Belt Tension Check:
Every 5,000 miles (8,000 km)
Brake Fluid Flush:
Every 24 months, regardless of mileage.
Spark Plug Replacement:
Typically at 10,000 - 15,000 miles (16,000 - 24,000 km), check manual for specific type and interval.
Engine Oil Spec:
Harley-Davidson V-Twin 20W-50 Synthetic API CI-4 or JASO MA
Primary Chaincase Oil Spec:
Harley-Davidson Synthetic Primary Chaincase Lubricant or SAE 75W-140 GL-5
Brake Fluid Spec:
DOT 4 (refer to manual for specific approval if available)
Coolant Spec:
Ethylene Glycol based, permanent type antifreeze
Fuel Pump Reliability:
Some earlier models experienced issues with fuel pump longevity. The manual would detail troubleshooting and replacement procedures.
Electrical Connector Corrosion:
As with many motorcycles, corrosion in electrical connectors can cause intermittent issues. The manual's wiring diagrams and diagnostic sections are key.
Radiator Fan Operation:
Ensuring proper fan operation is crucial for engine cooling, especially in slow traffic. Manual covers fan system checks.
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its cruiser and touring motorcycles.
V Rod Introduction:
The V-Rod (VRSCA) debuted in 2001 for the 2002 model year. It represented a significant shift for Harley-Davidson, incorporating modern technology and a performance-oriented design.
Porsche Collaboration:
The liquid-cooled, DOHC engine was developed in collaboration with Porsche Engineering Services.
Production Years Covered:
2002, 2003, 2004, 2005, 2006
Manufacturing Location:
Kansas City, Missouri, USA
