Target Audience:
Mechanics and DIY persons seeking detailed repair and maintenance information
Content Focus:
Detailed illustrations, exploded diagrams, drawings, and photos to guide through service procedures
Accessibility:
Instant Download, no shipping costs or waiting
Ease Of Use:
Simple explanations designed for easy understanding and application, even for less experienced personnel
Completeness:
100% complete and intact, with no missing/corrupt pages or sections
Engine:
Disassembly, assembly, inspection, repair, adjustments, specifications for Evolution V-Twin engine
Fuel System:
Fuel injection system (EFI) diagnosis, repair, component testing, carburetor (if applicable to specific sub-models)
Transmission:
5-speed gearbox removal, installation, inspection, repair, fluid specifications
Drivetrain:
Primary drive, clutch, final drive belt maintenance and repair
Chassis:
Frame inspection, swingarm, suspension components (forks, rear shocks) removal, installation, and service
Brakes:
Front and rear brake system service, caliper overhaul, pad replacement, bleeding procedures, master cylinder
Electrical System:
Ignition, charging system (stator, regulator/rectifier), starting system (starter motor), lighting, wiring diagrams, component testing
Wheels And Tires:
Wheel bearing replacement, tire pressure recommendations, wheel balancing
Bodywork:
Fender removal/installation, fuel tank service, seat removal, control lever adjustments
Diagnostics:
Troubleshooting guides for common issues, diagnostic procedures for EFI system
Maintenance:
Routine maintenance, lubrication points, fluid changes, filter replacements, ignition timing
Removal Installation:
Detailed step-by-step guides for removing and installing all major components and sub-assemblies
Disassembly Assembly:
Complete engine, transmission, and component disassembly and reassembly procedures
Adjustments:
Clutch adjustment, throttle cable adjustment, brake lever adjustment, suspension adjustments
Troubleshooting:
Systematic approach to diagnosing and resolving mechanical and electrical faults
Special Tools:
Identification and usage of specialized tools required for specific service operations
Depth:
Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams from bumper to bumper.
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
1200 cc (73.4 cu in)
Bore X Stroke:
3.50 in x 3.81 in (88.9 mm x 96.8 mm) - typical for this engine family
Compression Ratio:
9.0:1 (typical)
Horsepower:
Approximately 67 HP @ 5500 RPM (estimated, specific dyno results vary)
Torque:
Approximately 71 ft-lbs @ 3500 RPM (estimated, specific dyno results vary)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline
Length:
Approximately 90.0 in (2286 mm)
Width:
Approximately 31.5 in (800 mm)
Height:
Approximately 46.0 in (1168 mm)
Wheelbase:
Approximately 60.2 in (1530 mm)
Dry Weight:
Approximately 570 lbs (258.5 kg)
Gross Vehicle Weight Rating:
Approximately 950 lbs (430.9 kg)
First Service:
Typically at 1,000 miles (1,600 km) or 12 months, whichever comes first (refer to manual for exact details).
Subsequent Service:
Typically every 5,000 miles (8,000 km) or 12 months for oil changes and inspections. Engine tune-ups and other major services at specific intervals detailed in the manual.
Engine Oil Type:
Harley-Davidson Genuine V-Twin Oil (e.g., SAE 20W-50) or equivalent API SG or higher rated oil.
Engine Oil Capacity:
Approximately 3.0 US quarts (2.8 L) with filter change (verify in manual).
Primary Chain Case Oil Type:
Harley-Davidson Genuine Primary Chain Case Lubricant or equivalent.
Primary Chain Case Oil Capacity:
Approximately 24 US fluid ounces (710 ml) (verify in manual).
Transmission Oil Type:
Harley-Davidson Genuine Transmission Lubricant or equivalent, e.g., SAE 85W-140.
Transmission Oil Capacity:
Approximately 22 US fluid ounces (650 ml) (verify in manual).
Brake Fluid Type:
DOT 4 (for models with ABS, if applicable) or DOT 5.1 (check specific market requirements and manual recommendations).
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, drive belt wear.
Electrical Gremlins:
Can occur with aging wiring, connections, or component failure; manual provides diagnostic procedures.
Efi Performance:
May require recalibration or sensor checks if performance issues arise; manual covers diagnostic steps.
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and custom styling.
Sportster Lineage:
The XL1200N belongs to the Sportster family, one of Harley-Davidson's longest-running model lines, known for its balance of performance and classic styling.
Nightster Introduction:
The XL1200N 'Nightster' was introduced to offer a more modern, customized look with a lower seat height and blacked-out components, appealing to a broader demographic.
Production Years:
The XL1200N was produced from 2007 to 2012.
