Market Segment:
Cruiser / Performance Cruiser
Key Competitors:
Other V-twin cruisers from American and Japanese manufacturers in the mid-size to large displacement category.
Vehicle Purpose:
Designed for spirited riding on highways and scenic routes, offering a balance of power and classic Harley-Davidson styling.
Manual Advantage:
Designed to be easy to read and understand for both professional mechanics and DIY enthusiasts.
Systems Covered:
• Engine (1200cc Evolution V-Twin)
• Fuel System (Carburetor)
• Ignition System
• Electrical System (Wiring Diagrams, Lighting, Instruments)
• Transmission (5-Speed)
• Clutch System
• Drive Train (Belt Drive)
• Chassis and Frame
• Front Suspension (Telescopic Forks)
• Rear Suspension (Shock Absorbers)
• Braking System (Front and Rear Disc Brakes)
• Wheels and Tires
• Exhaust System
• Fuel Tank and Seat
• Handlebars and Controls
• Bodywork and Fenders
• Tooling and Equipment
• Troubleshooting Guides
• Maintenance Procedures
Diagnostic Systems:
Includes diagnostic information and troubleshooting procedures for various systems.
Procedures Included:
• Routine Maintenance and Inspections
• Component Removal and Installation
• Disassembly and Assembly of Major Components
• Troubleshooting of Common Issues
• Diagnostic Procedures
• Adjustment of Controls and Systems
• Torque Specifications for Critical Fasteners
• Wear Limits and Tolerances
• Service Data and Specifications
• Detailed Step-by-Step Repair Instructions
• Pictorial Diagrams and Illustrations
Special Tools:
References specific Harley-Davidson special service tools with associated illustrations.
Technical Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and diagnostics)
Data Accuracy:
Based on the latest product information available at the time of publication approval, including factory specifications and allowable limits.
Print Quality:
Printable (high resolution for clear reproduction)
Searchable:
Likely searchable (standard PDF feature, although not explicitly stated)
Page Layout:
Includes detailed illustrations, exploded diagrams, drawings, and photos.
Operating Systems:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
Engine Type:
Evolution V-Twin, Air-Cooled
Displacement:
1200 cc (73.7 cubic inches)
Bore X Stroke:
3.47 in. x 4.00 in. (88.3 mm x 101.6 mm)
Compression Ratio:
9.0:1 (typical)
Horsepower:
Approx. 65-70 HP (varies by specific tuning and regulatory standards)
Torque:
Approx. 68-70 ft-lbs @ 3500 RPM (varies by specific tuning and regulatory standards)
Fuel Delivery:
Keihin CV (Constant Velocity) Carburetor (e.g., CV40)
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Carburetor Model Example:
Keihin CV40
Length:
Approx. 90.4 in. (2296 mm)
Width:
Approx. 34.9 in. (886 mm)
Height:
Approx. 47.7 in. (1211 mm)
Dry Weight:
Approx. 556 lbs (252 kg)
Gross Vehicle Weight Rating:
Approx. 900 lbs (408 kg)
Wheelbase:
Approx. 60.0 in. (1524 mm)
Ground Clearance:
Approx. 4.4 in. (112 mm)
Fuel Capacity:
4.5 gal (17 L)
Structural Design:
Robust steel frame designed for stability and rider confidence.
Braking System:
Dual disc front brakes and single disc rear brake for effective stopping power.
Lighting:
Headlight, taillight, brake lights, and turn signals for visibility.
Instrumentation:
Analog speedometer with integrated tachometer, odometer, trip meter, and indicator lights.
Audio System:
Not typically equipped with a factory-installed audio system; aftermarket options available.
Cruise Control:
Not standard; available as an aftermarket accessory.
Usb Ports:
Not standard; aftermarket solutions may exist.
Oil Change Interval:
Refer to manual for specific intervals, typically every 2,500-5,000 miles or annually.
Primary Chain Tension Check:
Regular checks recommended, typically every 5,000 miles.
Spark Plug Replacement:
Refer to manual, typically every 10,000-20,000 miles.
Engine Oil Type:
Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent V-twin specific motorcycle oil.
Engine Oil Capacity:
Approx. 3.0 US quarts (2.8 liters) with filter change.
Transmission And Primary Chain Case Fluid:
Harley-Davidson Primary Chaincase Lubricant or equivalent.
Transmission And Primary Chain Case Fluid Capacity:
Refer to manual, typically around 2.8 US quarts (2.6 liters) combined or separate.
Brake Fluid Type:
DOT 4 (check manual for specific requirements)
Carburetor Tuning:
CV carburetor may require periodic adjustment or tuning for optimal performance, especially with aftermarket modifications.
Belt Drive Maintenance:
Regular inspection for wear and proper tension is crucial.
Battery Maintenance:
Proper battery maintenance and charging are essential for reliable starting.
Electrical Connections:
Attention to clean and secure electrical connections is often emphasized in Harley-Davidson maintenance.
Vibration Management:
Properly functioning engine mounts and vibration damping are important for rider comfort and component longevity.
Brand Focus:
Harley-Davidson is renowned for its iconic cruiser motorcycles with a rich history dating back to 1903, emphasizing customization and rider lifestyle.
Sportster Lineage:
The Sportster line, introduced in 1957, represents Harley-Davidson's long-standing tradition of performance-oriented, relatively compact motorcycles.
Production Era:
The XL1200R Roadster was a specific variant within the Sportster family, known for its sportier ergonomics and often dual front disc brakes.
