🏷️ Basic Information

Make:

Harley-Davidson

Model:

XL883L

Year:

2010

Product Name:

Harley Davidson XL883L 2010 Factory Service Repair Manual Download PDF

Engine Code:

Evolution 883

Chassis Code:

XL883L

👋 Introduction

Positioning:

The Harley-Davidson XL883L (Sportster Low) is positioned as an accessible, entry-level cruiser, emphasizing comfortable ergonomics and classic styling within the Sportster family.

Competitors:

Competes with other 883cc or similar displacement cruisers from brands like Indian (Scout Bobber Sixty), Triumph (Bonneville T100), and Japanese manufacturers in the mid-size cruiser segment.

Ergonomics:

Lower seat height, mid-mount foot controls, and pulled-back handlebars for a relaxed riding posture.

Engine Character:

V-twin rumble and torque delivery characteristic of Harley-Davidson motorcycles.

Styling:

Classic Sportster design cues with a focus on simplicity and a relaxed stance.

📋 Manual Details

Primary Coverage:

Complete Factory Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Reassembly

Estimated Page Count:

Hundreds of Pages

Type:

Factory Service Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of the Evolution 883 engine.

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, fuel filter, and lines.

Ignition System:

Ignition module, spark plugs, ignition coils, and timing.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, and fuses.

Transmission Drivetrain:

5-speed transmission (gearbox), clutch operation, primary drive, and belt drive maintenance.

Suspension System:

Front fork (telescopic) disassembly, servicing, and specifications; rear shock absorber removal and installation.

Braking System:

Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, and pad/rotor inspection.

Wheel Tire Assembly:

Wheel bearing service, tire inspection, and recommended tire pressures.

Frame Bodywork:

Frame inspection, body panel removal and installation, and fairing (if applicable) procedures.

Steering System:

Handlebar removal/installation, steering head bearing service.

Routine Maintenance:

Oil changes, filter replacement, spark plug replacement, chain/belt adjustment, lubrication points.

Troubleshooting:

Diagnostic charts and flowcharts for common issues related to engine performance, electrical faults, and starting problems.

Engine Rebuild:

Detailed step-by-step instructions for complete engine overhaul, including piston ring replacement, valve adjustments, and gasket replacement.

Electrical Diagnostics:

Procedure for testing sensors, actuators, and electrical components using diagnostic tools (e.g., Harley-Davidson Digital Technician).

Brake Service:

Bleeding procedures, caliper piston retraction, and fluid flush instructions.

Suspension Service:

Fork oil replacement and seal replacement procedures.

Clutch Adjustment:

Cable adjustment and hydraulic clutch bleeding (if applicable).

Emission Control Systems:

Information on exhaust system components and catalytic converters.

Depth:

Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Includes procedures for using factory diagnostic tools and interpreting error codes.

Special Tools:

Lists specific Harley-Davidson special tools required for certain procedures.

📊 Manual Specifications

Type:

PDF

Searchable:

Likely searchable text for keywords and topics.

Quality:

High-resolution scans for clear text and diagrams.

Printable:

Designed for printing individual pages or the entire manual.

Binding Type:

N/A (Downloadable PDF)

Paper Type:

N/A (Downloadable PDF)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Evolution V-twin

Displacement:

883 cc (53.9 cubic inches)

Bore X Stroke:

3.00 in. x 3.8125 in. (76.2 mm x 96.8 mm)

Compression Ratio:

8.9:1

Valve Train:

Overhead valves (OHV) with pushrods, 2 valves per cylinder

Horsepower:

Approx. 56 hp @ 6000 rpm (est.)

Torque:

Approx. 53.8 ft-lbs @ 3750 rpm (est.)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline

Fuel Tank Capacity:

3.3 gallons (12.5 Liters)

🔧 Transmission

Type:

5-speed constant mesh

Primary Drive:

Clutch shell, chain, and sprocket

Final Drive:

Carbon belt, 32/68 ratio

Clutch Type:

Multi-plate, wet

📐 Dimensions

Length:

88.2 in. (2240 mm)

Width:

32.1 in. (815 mm)

Height:

47.8 in. (1214 mm)

Wheelbase:

60.0 in. (1525 mm)

Ground Clearance:

4.4 in. (112 mm)

Seat Height Laden:

25.5 in. (648 mm)

Rake:

31.1 degrees

Trail:

4.4 in. (112 mm)

Dry Weight:

545 lbs (247 kg)

Gvwr:

926 lbs (420 kg)

Payload Capacity:

381 lbs (173 kg)

🛡️ Safety Features

Crash Test Ratings:

Motorcycles typically do not undergo standardized crash testing like automobiles; safety relies on rider skill and protective gear.

Braking System:

Disc brakes front and rear. ABS was an optional feature on some models/markets for 2010 but not standard on the XL883L.

Lighting:

Halogen headlamp, LED tail lamp, and standard turn signals.

Frame Construction:

Steel frame provides structural integrity.

Fuel System:

Fuel tank mounted in traditional location, integrated with frame.

💡 Technology Features

Instrumentation:

Analog speedometer with integrated LCD display for odometer, trip odometer, and basic diagnostics. No advanced infotainment system is standard.

ABS:

Anti-lock Braking System (ABS) was an optional feature for 2010, not standard on the XL883L. The manual will cover its operation and service if equipped.

Features:

No integrated Bluetooth or smartphone connectivity in the factory configuration.

ECU:

Engine Control Unit (ECU) manages fuel injection and ignition timing. The manual details diagnostic procedures for the ECU and its associated sensors.

🔧 Maintenance

First Service:

Typically at 1,000 miles (1,600 km) - includes engine oil and filter change, primary chain adjustment, and comprehensive inspection.

Subsequent Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Primary Chain Inspection Adjustment:

Every 2,500 miles (4,000 km) or annually.

Spark Plug Replacement:

Recommended every 10,000 miles (16,000 km), or as needed based on inspection.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Belt Tension Check:

Every 5,000 miles (8,000 km).

Engine Oil:

Harley-Davidson Genuine V-Twin 20W-50 SYN3 (or approved equivalent with API CI-4 or higher).

Primary Chain Case Fluid:

Harley-Davidson Genuine Formula + (or approved primary lubricant).

Brake Fluid:

DOT 4.

Fork Oil:

Harley-Davidson Type E (or equivalent 5W).

Common Wear Items:

Clutch friction plates, brake pads, drive belt, and suspension bushings are typical wear items.

Electrical Connections:

Corrosion on electrical connectors can sometimes lead to intermittent issues; proper dielectric grease application is beneficial.

Engine Vibration:

While characteristic, excessive vibration can indicate imbalanced components or mounting issues.

📚 Vehicle History

Brand Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive sound, and robust build quality.

Sportster Lineage:

The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running models, evolving from performance-oriented bikes to versatile cruisers. The XL883L model specifically caters to riders seeking a more accessible and comfortable Sportster experience.

Manufacturing Location:

Generally manufactured in the United States.

Model Year Introduction:

The 'Low' variant of the Sportster was introduced to appeal to a broader range of riders, particularly those with shorter inseams or who prefer a more relaxed riding position. The 2010 model represents a mature iteration of this platform.