This manual covers the 1998 XLH Sportster, available with 883cc or 1200cc Evolution V-Twin, air-cooled engines. Known for its classic styling and reliable performance, the Sportster line, originating in 1957, represents a significant part of heritage. This model features a 5-speed constant mesh transmission and a belt drive final drive, equipped with hydraulic disc brakes front and rear for effective stopping power. The robust engineering and enduring design of the XLH platform make it a popular choice for riders seeking a quintessential American motorcycle experience.
This comprehensive workshop repair service manual provides detailed, factory-level information essential for the maintenance and repair of your 1998 XLH Sportster. It includes in-depth coverage of general information, chassis, engine, fuel system, clutch, lubrication system, drive system, transmission, wheels, tires, brakes, suspension, steering, frame, and the electrical system, complete with wiring diagrams. The manual offers step-by-step repair procedures, routine and preventative maintenance guidelines, diagnostic troubleshooting, and disassembly/assembly instructions, suitable for both owners and professional technicians. This resource is designed to facilitate efficient upkeep, ensuring the longevity and optimal performance of your motorcycle.
Engine Options:
883cc, 1200cc
Target Audience:
Harley-Davidson XLH 883/1200 owners, independent repair shops, enthusiasts
Manual Quality:
Professional, factory-level quality, same as used in local service shops
Completeness:
Complete and intact, no missing/corrupt parts or pages
Content Format:
Hundreds of pages with diagrams and detailed information
Ease Of Use:
Easy-to-follow directions, numbered instructions, bold figure numbers, indexed table of contents
Cost Savings:
Enables DIY repairs saving hundreds or thousands of dollars
Preparedness:
Essential for inevitable maintenance and repairs
All Models Engines Trim Transmissions:
Yes
Estimated Pages:
Hundreds (specific count not provided, but described as comprehensive)
Type:
Workshop Repair Service Manual
General Information:
Included
Cooling System:
N/A (Air-Cooled)
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Diagnostic:
Comprehensive diagnostics
Repair:
Detailed step-by-step repair procedures
Maintenance:
Routine and preventative maintenance
Troubleshooting:
Problem diagnosis and solutions
Disassembly Assembly:
Included
Cleaning Reinstalling:
Included
Depth:
Professional technician level, suitable for advanced DIY and shop use
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT supported
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Operating Systems:
Compatible with All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader & WinZip
Delivery Method:
Instant Download
Engine Type:
Evolution V-Twin, Air-Cooled
Displacement 883:
883cc (53.7 cu. in.)
Displacement 1200:
1200cc (73.5 cu. in.)
Horsepower:
Specific figures not listed, but covered in manual
Torque:
Specific figures not listed, but covered in manual
Fuel Delivery:
Carburetor (likely Keihin CV 36mm for 883, 40mm for 1200)
Ignition System:
Electronic Ignition
Type:
5-Speed Constant Mesh
Options:
N/A (Standard for the model year)
Drive Type:
Belt Drive (Final Drive)
Wheelbase:
Approximately 56.5 inches (dependent on specific model variant)
Dry Weight 883:
Approximately 500-520 lbs (dependent on specific model variant)
Dry Weight 1200:
Approximately 500-520 lbs (dependent on specific model variant)
Safety Standards:
Covered in manual for proper function and maintenance
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Lighting:
Headlight, Taillight, Turn Signals (detailed in electrical section)
Audio System:
N/A (Typically no factory infotainment system on this model)
Assistance Features:
N/A (Basic electronic ignition system)
Connectivity Features:
N/A
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, as detailed in the manual.
Primary Chain Tension:
Regular inspection and adjustment recommended, procedure outlined in manual.
Engine Oil:
Specific viscosity and API classification (e.g., SAE 20W50, API SG or higher) covered in manual.
Transmission Oil:
Specific type and capacity covered in manual.
Primary Chain Case Oil:
Specific type and capacity covered in manual.
Brake Fluid:
DOT 4 recommended, details in manual.
Carburetor Tuning:
Potential need for carburetor tuning or adjustment for optimal performance.
Primary Drive Belt:
Regular inspection for wear and tension is crucial.
Manufacturer Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Sportster Lineage:
The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running model families, known for its sporty performance and versatility.
Production Era:
1998 falls within the Evolution engine era, which began in 1984, marking a significant technological advancement for Harley-Davidson.
Model Recognition:
The Sportster line is consistently recognized for its classic styling and V-twin performance, a cornerstone of motorcycle culture.