Target Audience:
Mechanics and DIY enthusiasts
Advantage:
Comprehensive, step-by-step procedures, detailed illustrations, and clear explanations
Accessibility:
Instant download for immediate access
Comprehensiveness:
550 pages of detailed information
Ease Of Use:
Prepared with simple explanations for all skill levels
Engine:
Complete overhaul, tuning, diagnosis, lubrication, cooling system (air-cooled), exhaust system
Transmission:
Disassembly, assembly, adjustment, lubrication, troubleshooting
Drivetrain:
Primary drive, belt drive, clutch operation and adjustment, final drive inspection
Electrical System:
Ignition system, lighting, starting system, charging system, battery maintenance, wiring diagrams, component testing
Fuel System:
Carburetor (Mikuni VM series) overhaul, adjustment, troubleshooting, fuel lines, fuel tank
Suspension:
Front fork (telescopic) overhaul, fluid replacement, adjustment; rear shock absorber inspection and replacement
Brakes:
Front and rear brake system maintenance, fluid replacement, caliper overhaul, pad replacement, bleeding procedures
Wheels And Tires:
Tire inspection, pressure recommendations, wheel bearing maintenance, spoke tension adjustment (if applicable)
Frame And Bodywork:
Frame inspection, body panel removal/installation, seat, handlebars, controls
Diagnostics:
Troubleshooting charts, symptom-based diagnosis, fault finding procedures
Maintenance:
Scheduled maintenance, lubrication, adjustments, fluid changes, filter replacements
Repair:
Component disassembly, cleaning, inspection, repair, and reassembly
Installation:
Component removal and installation procedures
Disassembly:
Step-by-step procedures for dismantling all major components
Assembly:
Step-by-step procedures for reassembling all major components
Adjustments:
Carburetor tuning, clutch and brake lever adjustments, chain tension (if applicable)
Troubleshooting:
Comprehensive guides for identifying and resolving common and uncommon issues
Depth:
Comprehensive, bumper-to-bumper coverage with detailed explanations, pictorial diagrams, exploded views, and photos
Special Tools:
Identification and usage instructions for required special service tools
Specifications:
Detailed service data, factory specifications, and allowable limits
Torques:
Precise tightening torque values for all threaded connections
Wear Limits:
Information on wear limits for critical components
Engine Type:
Evolution V-Twin, Air-Cooled
Displacement:
883 cc (53.9 cubic inches)
Bore X Stroke:
3.50 in. x 3.47 in. (88.9 mm x 88.4 mm)
Valve Train:
Overhead valve (OHV), 2 valves per cylinder
Horsepower:
Approx. 50-55 HP (specific figures vary by dyno and condition)
Torque:
Approx. 50-55 ft-lbs (specific figures vary by dyno and condition)
Carburetor:
Mikuni VM Series (typically 34mm or similar)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
Approx. 3.1 gallons (11.7 Liters)
Initial Service:
Refer to manual (typically around 1,000 miles or 1600 km)
Routine Maintenance:
Refer to manual (typically every 5,000 miles or 8,000 km for oil changes, adjustments)
Engine Oil Change Interval:
Refer to manual (typically every 2,500-5,000 miles)
Engine Oil Type:
Refer to manual for specific viscosity (e.g., SAE 20W50) and Harley-Davidson approved oils
Primary Chain Case Fluid:
Refer to manual (typically Harley-Davidson Formula+)
Transmission Fluid:
Refer to manual for specific type and capacity (typically Harley-Davidson Formula+)
Common Wear Items:
Clutch plates, brake pads, drive belt, fork seals, carburetor jets
Potential Issues:
Carburetor tuning sensitivity, ignition coil issues, stator failures (less common on this era), primary chain adjustment
Genuine Parts:
Use of genuine Harley-Davidson parts is highly recommended for optimal performance and longevity
