🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXDI35 Dyna 35th Anniversary Super Glide

Year:

2006

Product Name:

2006 HARLEY FXDI35 DYNA 35TH ANNIVERSARY Super GLIDE SRM

Product Description Short:

COMPLETE official full factory service repair manual for the 2006 HARLEY-DAVIDSON FXDI35 DYNA 35TH ANNIVERSARY SUPER GLIDE.

👋 Introduction

Target Audience:

Harley-Davidson owners, independent motorcycle repair shops, and enthusiasts seeking detailed service information for the 2006 Dyna series, specifically the 35th Anniversary Super Glide.

Value Proposition:

Provides the official factory specifications and procedures, offering a level of detail and accuracy superior to generic aftermarket manuals. Essential for accurate diagnosis and repair, ensuring the longevity and performance of a collector's item like the 35th Anniversary model.

Anniversary Model Focus:

While a general service manual, it covers the specific FXDI35 model, highlighting its unique components or specifications relevant to the 35th Anniversary edition.

📋 Manual Details

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Printable (Hundreds of pages)

📖 Manual Coverage

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of all engine components including cylinders, pistons, rings, crankshaft, connecting rods, camshafts, valves, valve springs, lifters, pushrods, oil pump, and timing components.

Fuel System:

Carburetor (Mikuni HSR42 specified for this model) service, tuning, adjustment, troubleshooting, fuel pump operation, fuel lines, fuel tank inspection and maintenance.

Ignition System:

Ignition module operation, spark plug specifications, coil testing, wiring diagrams, troubleshooting ignition malfunctions.

Transmission Drivetrain:

5-speed constant mesh transmission overhaul, clutch operation and adjustment, primary drive system inspection and maintenance, belt drive system inspection, adjustment, and replacement.

Electrical System:

Complete wiring diagrams, component testing (starter, alternator, battery, lighting, indicators, horn), fuse and relay identification and testing, troubleshooting electrical issues.

Suspension Steering:

Front fork (49mm telescopic) disassembly, service, and tuning; rear shock absorber inspection and replacement; steering head bearing adjustment and replacement; wheel bearing inspection and replacement.

Brakes:

Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid bleeding, rotor inspection and replacement, troubleshooting brake performance issues.

Chassis Frame:

Frame inspection, swingarm pivot bearing service, engine mounting bolt torque specifications, analysis of chassis alignment.

Bodywork Fittings:

Fender removal and installation, fuel tank removal and installation, seat adjustment and removal, handlebar and control lever adjustments, fairing (if applicable for specific trim) service.

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain lubrication/adjustment (if applicable, though this model has belt drive), brake pad inspection, tire pressure checks, battery care.

Troubleshooting:

Diagnostic procedures for common starting issues, running problems, electrical faults, braking anomalies, and suspension concerns, with symptom-based guides.

Major Repairs:

Engine rebuilds, transmission overhauls, front fork rebuilding, brake system overhauls, electrical system diagnosis and repair, clutch replacement.

Adjustments:

Clutch adjustment, throttle cable adjustment, brake lever adjustment, steering head bearing adjustment, suspension sag adjustment.

Specifications Data:

Torque specifications for all fasteners, engine tuning data, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs).

Comprehensiveness:

Complete factory service manual covering all aspects from routine maintenance to full engine and transmission rebuilds, including electrical diagnostics.

📊 Manual Specifications

Digital Format:

Likely a PDF or similar digital document, designed for printing in sections or entirety.

Page Count Estimate:

Hundreds of pages (typical for a full factory service manual of this era).

Binding:

Not specified, but typical for printed manuals includes spiral binding, saddle stitching, or perfect binding for ease of use in a workshop environment.

Paper Quality:

Typically printed on durable, coated paper to withstand workshop conditions.

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 88®

Displacement:

1449 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valves (OHV), pushrod actuated, 2 valves per cylinder

Horsepower Estimate:

Approx. 65-70 HP (Varies with tuning and exhaust)

Torque Estimate:

Approx. 80-85 ft-lbs @ 3000 RPM (Varies with tuning and exhaust)

Fuel Delivery:

Carburetor (Mikuni HSR42 specified)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Oil Capacity:

3.0 US qt (2.8 L) with filter change

Oil Type:

Harley-Davidson® SYN3™ Full Synthetic (or equivalent API SG, JASO FD, or higher rated motorcycle oil)

🔧 Transmission

Type:

5-speed, constant mesh

Gear Ratios:

1st: 9.315, 2nd: 6.776, 3rd: 4.786, 4th: 3.757, 5th: 3.157

Primary Drive:

1.374:1 (approximate)

Final Drive:

Belt drive, 32/66 tooth ratio

Clutch Type:

Wet, multi-plate

Transmission Fluid Type:

Harley-Davidson® Formula+ Transmission and Primary Chaincase Lubricant (or equivalent)

Transmission Fluid Capacity:

Approx. 26 US fl oz (0.77 L)

📐 Dimensions

Length:

Approx. 91.5 inches (2324 mm)

Width:

Approx. 35.5 inches (902 mm)

Height:

Approx. 48.9 inches (1242 mm)

Wheelbase:

63.7 inches (1618 mm)

Ground Clearance:

Approx. 5.5 inches (140 mm)

Dry Weight:

Approx. 636 lbs (288.5 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 1045 lbs (474 kg)

Fuel Capacity:

5.0 US gal (18.9 L)

Oil Capacity Total:

3.5 US qt (3.3 L) (including transmission and primary)

🛡️ Safety Features

Crash Safety:

Motorcycles are not subject to the same standardized crash test ratings as automobiles. Safety is primarily dependent on rider skill and adherence to safe riding practices.

Braking System:

Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper. ABS was optional on some Harley-Davidson models in this era, but not standard on the FXDI35.

Lighting:

Halogen headlamp, LED tail light and brake light, amber front and rear turn signals.

Frame Construction:

Steel frame and swingarm designed for stability and rider control.

Tires:

Tubeless tires with specific pressure recommendations for front and rear.

💡 Technology Features

Audio System:

While not standard on all Dyna models, some custom or accessory audio systems might be fitted. The factory manual would cover wiring for any OEM sound systems if equipped.

ABS Availability:

Anti-lock Braking System (ABS) was an optional feature for some 2006 Harley-Davidson models. This manual would detail its operation and maintenance if equipped.

Diagnostics Port:

Features a diagnostic connector for electronic troubleshooting, allowing access to engine control module (ECM) data and fault codes.

🔧 Maintenance

Initial Service:

First scheduled service typically at 1,000 miles (1600 km) or 6 months, whichever comes first.

Subsequent Services:

Subsequent services usually at 5,000-mile (8000 km) or 12-month intervals for oil changes, and more comprehensive inspections at 10,000-mile (16000 km) intervals.

Belt Tension Check:

Recommended to check belt tension and condition at every scheduled service.

Engine Oil Type:

Harley-Davidson® SYN3™ Full Synthetic SAE 20W50 or equivalent.

Primary Chaincase Fluid Type:

Harley-Davidson® Formula+ or equivalent.

Transmission Fluid Type:

Harley-Davidson® Formula+ or equivalent.

Brake Fluid Type:

DOT 4 brake fluid (check specific recommendations for front and rear systems).

Cam Chain Tensioners:

Early Twin Cam models (pre-2007) are known to have cam chain tensioner wear issues. Routine inspection and potential replacement with upgraded components are recommended.

Carburetor Tuning:

Mikuni HSR42 carburetor requires periodic fine-tuning for optimal performance, especially with aftermarket exhaust or air intake modifications.

Vibration Management:

Rubber mounting of the engine can lead to some vibrations at idle and specific RPMs; however, excessive vibration may indicate a maintenance issue.

Belt Drive Maintenance:

Proper belt tension and alignment are crucial to prevent premature wear or failure of the belt and pulleys.

📚 Vehicle History

Harley Davidson Legacy:

Harley-Davidson, founded in 1903, has a long and storied history in American motorcycling, known for its V-twin engines, distinctive styling, and strong rider community.

Dyna Series Development:

The Dyna line, introduced in 1991, represented a blend of traditional styling with modern engineering. The FXDI35 Super Glide is a significant model within this lineage.

Fxdi35 Anniversary Context:

The 2006 FXDI35 Dyna 35th Anniversary Super Glide celebrated 35 years of the Super Glide nameplate, introduced in 1971. This model often featured unique badging, paint schemes, and premium components.

Manufacturing Location:

Primarily manufactured at Harley-Davidson's facilities in York, Pennsylvania, and Milwaukee, Wisconsin.

🏆 Awards & Recognition

Model Significance:

The 35th Anniversary edition itself is a collector's item, recognized for its heritage and special edition status within the Harley-Davidson lineup.

Industry Reputation:

Harley-Davidson motorcycles of this era are generally well-regarded for their iconic styling, robust engines, and rider comfort, contributing to strong aftermarket support and owner loyalty.