🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXSTC Softail Custom

Year:

2009

Model Code:

FXSTC

Generation Designation:

Softail Platform

👋 Introduction

Market Position:

Cruiser motorcycle segment, offering a blend of classic styling with custom features.

Competitive Analysis:

Competes with other V-twin cruiser motorcycles from brands like Indian Motorcycle and custom builders. Known for its established Harley-Davidson V-twin platform and custom aesthetics.

Key Features:

Softail frame design, custom styling, V-twin engine, focus on rider comfort and customization potential.

📋 Manual Details

Coverage Areas:

Complete factory service and repair

Page Count:

Hundreds of pages (specific count not provided but implied to be extensive)

Manual Type:

Factory Service Repair Manual / Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered:

Engine, Fuel System, Ignition System, Electrical System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Frame, Bodywork, Wheels, Tires, Maintenance, Troubleshooting, Diagnostics

Electrical System Details:

Detailed wiring diagrams, charging system, ignition system, lighting, instrumentation, starter, battery maintenance, fuse identification and testing.

Fuel System Details:

Fuel tank servicing, fuel pump operation, fuel filter replacement, fuel line inspection.

Drivetrain Details:

Drive belt tension and inspection, wheel bearing service.

Chassis And Frame Details:

Frame inspection, component mounting points, steering head assembly.

Procedures Included:

Step-by-step repair procedures, disassembly, assembly, cleaning, reinstallation, maintenance schedules, troubleshooting, diagnostic procedures, torque specifications, wiring diagrams, component testing, adjustments

Engine Repair Procedures:

Engine assembly and disassembly, piston and cylinder removal/installation, valve train servicing, oil pump maintenance, carburetor/fuel injection servicing, timing procedures, engine diagnostics.

Transmission Repair Procedures:

Transmission disassembly and reassembly, gear inspection, clutch service, primary drive maintenance, troubleshooting transmission noise and shifting issues.

Brake System Procedures:

Brake fluid replacement, caliper service, master cylinder rebuild, rotor inspection and replacement, bleeding procedures.

Suspension And Steering Procedures:

Front fork service (oil changes, seal replacement), rear shock absorber inspection and replacement, steering head bearing maintenance.

Bodywork And Trim Procedures:

Fender removal/installation, fuel tank removal/installation, seat servicing, fairing and accessory mounting (if applicable).

Wheel And Tire Procedures:

Tire mounting and balancing, wheel bearing replacement, rim inspection.

Technical Depth:

Comprehensive, covering fundamentals to advanced repair for professional technicians and DIY mechanics.

Diagnostic Charts:

Troubleshooting flowcharts and symptom-based diagnostics for common problems.

Torque Specifications:

Comprehensive torque values for all critical fasteners.

Special Tools:

Identification and usage instructions for specialized Harley-Davidson tools required for specific procedures.

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely searchable PDF text, allowing for quick access to specific information.

Print Quality:

Full Printable, High-quality diagrams and instructions

Diagram Quality:

Top-quality diagrams and exploded views.

Binding Type:

Digital Download (Printable)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cubic inches (1584 cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Horsepower:

Approximately 72 hp @ 5500 rpm (estimated, specific factory rating not provided in product info)

Torque:

Approximately 93 ft-lbs @ 3000 rpm (estimated, specific factory rating not provided in product info)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum octane rating 91

Ignition System Type:

High-performance, electronic ignition

🔧 Transmission

Transmission Type:

6-speed Cruise Drive

Primary Drive:

Duplex chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Transmission Features:

Helical cut gears, integrated oil bath clutch

📐 Dimensions

Overall Length:

93.3 in. (2370 mm)

Seat Height Laden:

26.2 in. (665 mm)

Ground Clearance:

4.8 in. (122 mm)

Dry Weight:

630 lbs. (286 kg)

Gross Vehicle Weight Rating Gvwr:

1060 lbs. (480 kg)

Fuel Capacity:

5.0 gal. (18.9 L)

Oil Capacity:

3.0 qts. (2.8 L)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycles typically do not receive standardized crash test ratings like automobiles)

Active Features:

Hydraulic disc brakes front and rear, self-canceling turn signals (may vary by market)

Passive Features:

Frame integrity, stable chassis geometry

💡 Technology Features

Infotainment System:

Base model likely features analog gauges. Optional audio systems or accessory enhancements might be available but not standard for all FXSTC models. Manual would cover any integrated electronics.

Driver Assistance Features:

None (typical for cruisers of this era).

Connectivity Features:

None (typical for cruisers of this era).

🔧 Maintenance

Initial Service Interval:

1,000 miles (1,600 km) or 6 months

Subsequent Service Interval:

5,000 miles (8,000 km) or 12 months

Engine Oil Type:

Harley-Davidson Genuine V-Twin Synthetic or SAE 20W-50 (refer to manual for specific ambient temperature recommendations)

Transmission Oil Type:

Harley-Davidson Formula+ transmission and primary chaincase lubricant

Brake Fluid Type:

DOT 4

Primary Chaincase Oil Capacity:

2.8 U.S. quarts (2.6 liters)

Known Issues General:

Intermittent electrical gremlins, potential for fuel line leaks, clutch cable adjustment, starter clutch wear (common on many Harley models of this era). Specific to the 2009 Twin Cam 96, some reports of cam chain tensioner wear can be found. This manual would detail inspection and replacement procedures.

📚 Vehicle History

Brand Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser motorcycles.

Model Evolution:

The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame with a hidden rear suspension. The FXSTC (Softail Custom) variant typically features a more stylized and custom-oriented design compared to other Softail models.

Production Years For Fxstc:

The Softail Custom has been produced for many years, with the 2009 model representing a specific iteration within the Softail family's evolution.