🏷️ Basic Information

Make:

Holden, Daewoo

Model:

Barina, Matiz, Kalos

Holden Barina Generation:

While the Barina has had many iterations, this manual likely covers the TK generation (based on the Daewoo Kalos) and potentially earlier Opel Corsa-based models if badge-engineered.

Daewoo Matiz Generation:

M100 (1998-2000), M150 (2000-2005), M200/M250 (2005-2008, also badged as Chevrolet Matiz/Spark)

Daewoo Kalos Generation:

KL1M (2002-2004, also badged as Chevrolet Aveo)

Chassis Codes:

Holden Barina (TK), Daewoo Matiz (M100, M150, M200/M250), Daewoo Kalos (KL1M)

👋 Introduction

Market Position:

This manual targets owners and independent repair shops looking for detailed, in-depth information to maintain and repair their Holden Barina, Daewoo Matiz, or Daewoo Kalos, aiming to reduce reliance on expensive dealership services.

Competitive Analysis:

This manual offers a cost-effective alternative to official manufacturer service manuals, which can be prohibitively expensive for older vehicles or independent shops. Its comprehensive nature and digital format provide accessibility and flexibility.

Key Features:

Covers multiple related models and a wide range of model years, detailed step-by-step procedures with illustrations, digital format for easy storage and access on multiple devices, comprehensive A-Z coverage.

📋 Manual Details

Models Covered:

Holden Barina, Daewoo Matiz, Daewoo Kalos

Model Years Covered:

1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Engine Variants Covered:

All Engine Types (specifics vary by model and year, likely including 0.8L, 1.0L, 1.2L, 1.4L petrol engines)

Transmission Types Covered:

All Transmission Types (Manual and Automatic)

Trim Levels Covered:

All Trim Levels

Estimated Page Count:

As this is a downloadable PDF, an exact page count isn't specified, but it's described as 'complete' and covering procedures A-Z, suggesting a comprehensive volume, likely exceeding 800 pages.

Manual Type:

Complete Workshop Service Repair Manual

Language:

English (implied by product description and target market)

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system, emissions control systems.

Fuel System:

Fuel injection system (EFI), fuel pump, fuel filter, fuel tank, injectors, throttle body, fuel pressure regulator.

Ignition System:

Spark plugs, ignition coils, distributors (if applicable), ignition timing, electronic ignition control.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors.

Transmission (Manual):

Clutch assembly, gearbox, internal components, linkages, fluid specifications, removal and installation.

Transmission (Automatic):

Torque converter, planetary gear sets, valve body, hydraulic system, transmission control module (TCM), fluid specifications, removal and installation.

Drivetrain:

Front-wheel drive system, drive axles, CV joints, differential.

Suspension System:

Front suspension (MacPherson struts, control arms, ball joints, bushings), rear suspension (torsion beam or independent), shock absorbers, springs, wheel alignment specifications.

Steering System:

Steering column, steering rack or gearbox, power steering pump (if applicable), fluid specifications, tie rods, bushings.

Brake System:

Front and rear brakes (disc/drum), brake master cylinder, brake booster, ABS system (if equipped), brake lines, calipers, pads, rotors, fluid specifications, bleeding procedures.

Wheels And Tires:

Tire sizes, wheel specifications, bolt patterns, recommended pressures.

Body:

Body panels, doors, hood, trunk, bumpers, glass, seals, hinges, locks, interior trim, bodywork repairs.

Electrical System:

Battery, alternator, starter motor, lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, ignition switch, power windows, central locking.

HVAC System:

Air conditioning (A/C) system, heater core, blower motor, controls, refrigerant types, charging procedures.

Safety Systems:

Airbag system (SRS), seat belts, ABS troubleshooting (if applicable).

Routine Maintenance:

Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant checks, brake fluid checks, tire rotations.

Engine Overhaul:

Complete engine rebuild procedures, cylinder head gasket replacement, timing belt/chain replacement.

Transmission Repair:

Clutch replacement, gearbox internal repairs, automatic transmission servicing and overhaul.

Brake System Repair:

Brake pad and rotor replacement, caliper rebuilding, brake line replacement, bleeding procedures.

Suspension And Steering:

Replacement of ball joints, tie rod ends, bushings, shock absorbers, springs, steering rack repair.

Electrical Troubleshooting:

Diagnosis and repair of electrical faults using wiring diagrams, testing of components like alternators, starters, sensors.

Bodywork And Trim:

Removal and installation of body panels, interior trim pieces, door mechanisms.

HVAC System Service:

Diagnosis of A/C system issues, refrigerant charging, heater core replacement.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common problems, error code interpretation (OBD-II if applicable).

Torque Specifications:

Detailed torque settings for all critical fasteners.

Technical Depth:

Comprehensive, covering everything from basic preventative maintenance and fluid checks to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High quality, designed to be printable. Clear text and diagrams. The description emphasizes 'easy to follow step-by-step instructions & pictures'.

Binding Type:

N/A (Digital Download - PDF)

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Holden Barina (Tk) Common Engine:

1.4L (Z14XEP) Ecotec DOHC inline-4 petrol engine. Power output typically around 94 hp (70 kW) at 6200 rpm and torque around 90 lb-ft (122 Nm) at 4400 rpm.

Daewoo Matiz (M100/M150) Common Engines:

0.8L (F8CV) SOHC inline-3 petrol engine (approx. 52 hp/39 kW) and 1.0L (B10S/X10XE) DOHC inline-4 petrol engine (approx. 64 hp/48 kW).

Daewoo Kalos (Kl1M) Common Engines:

1.4L (F14D3) DOHC inline-4 petrol engine. Power output typically around 94 hp (70 kW) at 6300 rpm and torque around 90 lb-ft (125 Nm) at 4600 rpm.

General Performance Characteristics:

These vehicles are generally designed for economical city driving, with modest performance figures focusing on fuel efficiency rather than outright power.

Fuel System Type:

Electronic Multi-Point Fuel Injection (MPI) or Sequential Fuel Injection (SFI) depending on model and year.

🔧 Transmission

Standard Transmission:

5-speed manual transmission is typically standard across most variants.

Optional Transmission:

4-speed automatic transmission is usually available as an option.

Transmission Features:

The manual covers clutch operation, gear shift mechanisms, and automatic transmission control systems and hydraulics.

📐 Dimensions

Holden Barina (Tk) Approx. Dimensions:

Length: ~3.85 m, Width: ~1.67 m, Height: ~1.48 m

Daewoo Matiz Approx. Dimensions:

Length: ~3.49 m, Width: ~1.59 m, Height: ~1.49 m

Daewoo Kalos Approx. Dimensions:

Length: ~3.88 m, Width: ~1.67 m, Height: ~1.49 m

Approx. Curb Weight:

Varies significantly by model and engine, typically ranging from 900 kg to 1100 kg.

🛡️ Safety Features

Safety Ratings:

NCAP ratings varied for these models. Early Matiz versions received poor ratings, while later models and the Kalos/Barina TK generally improved. The manual would detail any specific safety system checks.

Active Safety Features:

Anti-lock Braking System (ABS) available on higher trims or later models, Electronic Brake-force Distribution (EBD).

Passive Safety Features:

Front airbags, side airbags (optional/later models), seat belt pretensioners, reinforced body structure.

💡 Technology Features

Infotainment System:

Basic systems typical for the era, often featuring an AM/FM radio, CD player, and potentially MP3 playback. Manual would cover head unit removal/installation and speaker wiring.

Driver Assistance Features:

Limited in most models; ABS and EBD are the most common electronic driver aids. Parking sensors or basic cruise control might be present on some higher-spec trims.

Connectivity:

Minimal connectivity. Pre-Bluetooth era for most models; some later versions might have had auxiliary inputs for audio.

🔧 Maintenance

Engine Oil & Filter Change Interval:

Typically every 10,000 - 15,000 km or 12 months, whichever comes first, depending on driving conditions. The manual will specify the exact interval and oil type.

Air Filter Replacement Interval:

Usually every 20,000 - 30,000 km or as needed, depending on operating environment. Check the manual for specific recommendations.

Spark Plug Replacement Interval:

Typically 30,000 - 60,000 km for standard plugs, or potentially longer for iridium/platinum plugs if fitted. Manual will provide precise recommendations.

Timing Belt Replacement Interval:

Crucial for interference engines. For the 1.4L engines, this is often around 60,000 - 100,000 km. The manual will specify the exact interval and recommended parts.

Engine Oil Specification:

Commonly API SG/SH/SJ or higher. Viscosity grades like 5W-30 or 10W-40 are typical. The manual will provide exact GM specifications (e.g., GM-LL-A-025).

Coolant Specification:

Ethylene glycol-based antifreeze, typically silicate-free or with organic acid technology (OAT). GM Dex-Cool (GMC 6049M) or equivalent is often specified.

Brake Fluid Specification:

DOT 3 or DOT 4, depending on the vehicle's ABS system. Always use fresh, uncontaminated fluid.

Automatic Transmission Fluid (Atf) Specification:

Specific GM DEXRON specification (e.g., DEXRON-III or DEXRON-VI). Use of incorrect ATF can damage the transmission.

Common Issues (Barina Tk/Kalos):

Timing chain/belt tensioner noise, suspension component wear (bushings, ball joints), minor electrical gremlins, A/C system leaks.

Common Issues (Matiz):

Rust around wheel arches and sills, clutch wear, occasional head gasket issues on 0.8L engines, minor electrical faults.

📚 Vehicle History

Holden Brand Heritage:

Holden was an Australian automotive brand with a long history, often rebadging and adapting European (Opel) and American (GM) vehicles for the Australian market. The Barina nameplate was used for several different vehicle platforms over the years.

Daewoo Brand Heritage:

Daewoo was a South Korean manufacturer known for producing affordable compact and subcompact vehicles, often in partnership or under license from other companies. Daewoo was eventually acquired by General Motors.

Model Evolution - Barina:

The Barina model covered here is likely the TK generation (2005-2011), which was a rebadged Daewoo Kalos. Earlier Barinas were based on Suzuki or Opel platforms.

Model Evolution - Matiz/Kalos:

The Matiz was a small city car, later evolving into the larger Kalos, which was also sold as the Chevrolet Aveo in many markets. The models covered represent the transition and evolution within GM's small car portfolio.

Production Era Covered:

The period 1998-2008 encompasses several generations and platform updates for these models, reflecting significant technological and design changes within the subcompact segment.

🏆 Awards & Recognition

Awards/Recognitions:

Early Daewoo Matiz models occasionally received recognition for their compact size and affordability, making them popular city cars. However, they were not typically lauded for performance or luxury. The Barina TK was part of a competitive segment and aimed to offer value.