This workshop service repair manual covers the Barina TK model, produced for the Australian market between 2005 and 2011. This vehicle, primarily offered as a 3-door or 5-door hatchback with a 1.6-litre inline 4-cylinder engine, was designed to compete in the subcompact car segment. Known for its value proposition and suitability for DIY repairs, the Barina TK provided a practical and economical option for daily commuting and general use. Its engineering, while based on a global GM platform, was adapted for Australian conditions, emphasizing reliability and straightforward operation.
This comprehensive manual provides detailed information for the maintenance, repair, and servicing of the Barina TK. It includes complete service and repair procedures for all models, engines, and transmission types covered by the manual, specifically detailing the 1.6-litre engine. Key areas covered include engine mechanicals, fuel and cooling systems, transmissions, suspension, steering, brakes, electrical systems, and HVAC. The manual is designed to assist owners, DIY mechanics, and independent repair shops in performing routine maintenance, troubleshooting, diagnostics, and major or minor repairs, ensuring the longevity and optimal performance of the vehicle.
Production Years Covered By Manual:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Engine Displacement Covered:
1.6 Litre
Regional Market:
Australia (Holden)
Market Segment:
Light Commercial Vehicle / Subcompact Car segment
Competitors 2005 2011:
Ford Fiesta, Toyota Yaris, Hyundai Getz, Mazda2, Mitsubishi Colt, Suzuki Swift
Value Proposition:
Enables DIY repairs, saving significant costs on professional servicing and repairs.
Ease Of Use:
Step-by-step instructions and accompanying pictures facilitate easy understanding and execution of tasks.
Target Audience:
Holden Barina TK owners, DIY mechanics, independent repair shops
Coverage Areas:
Complete Service & Repair Procedures, All Models/Engines/Trim/Transmissions Types
Manual Type:
Workshop Service Repair Manual
Accessibility:
Downloadable to PC, Mac, tablet, smartphone
Software Requirements:
Adobe Reader (free download available)
Delivery Method:
Instant Email Delivery upon payment
Printing Options:
Print single pages, chapters, or the entire manual
Systems Covered:
Engine Mechanical, Engine Management, Fuel System, Cooling System, Exhaust System, Lubrication System, Ignition System, Starting System, Charging System, Manual Transmission, Automatic Transmission, Driveline, Suspension (Front & Rear), Steering System, Brake System (Front & Rear), ABS System, Body Electrical, HVAC (Heating, Ventilation, Air Conditioning), Interior Trim, Exterior Trim, Body Structure, Wiring Diagrams
Procedures Included:
Routine Maintenance, Scheduled Servicing, Troubleshooting, Diagnostics, Component Removal & Installation, Major Repairs, Minor Repairs, Overhaul Procedures, Electrical System Repair, Wiring Harness Repair, Body Panel Repair, Airbag System Service, Emission Control Systems Service
Technical Depth:
Comprehensive A-Z coverage of all repair and service procedures, step-by-step instructions with pictures
Print Quality:
High Quality
Searchability:
Likely searchable text content within the PDF (dependent on original scan quality)
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Code Typical:
Z16XER (Opel derived)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Bore X Stroke:
79.0 mm x 81.5 mm (typical for Z16XER)
Compression Ratio:
10.5:1 (typical for Z16XER)
Power Output Kw:
~72 kW @ 6000 rpm (typical for 1.6L)
Torque Nm:
~148 Nm @ 4000 rpm (typical for 1.6L)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (ULP)
Emission Standards:
Euro IV (typical for this generation)
Oil Capacity Litres:
Approximately 3.7 Litres (with filter change, refer to manual for exact specification)
Coolant Type:
Ethylene Glycol based coolant, Phosphate-free, silicate-free (refer to manual for specific GM/Holden specification)
Transmission Type Std:
5-speed Manual Transmission
Transmission Type Opt:
4-speed Automatic Transmission
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 (refer to manual for exact specification)
Transmission Fluid Automatic:
Dexron-VI Automatic Transmission Fluid (ATF) (refer to manual for exact specification)
Body Styles Offered:
3-door Hatchback, 5-door Hatchback
Wheelbase Mm:
Approx. 2310 mm
Length Mm:
Approx. 3880 - 3915 mm (depending on body style)
Width Mm:
Approx. 1670 mm
Height Mm:
Approx. 1500 - 1525 mm
Kerb Weight Kg:
Approx. 1060 - 1140 kg (depending on configuration)
Gross Vehicle Weight Rating Kg:
Refer to vehicle placard or manual
Ancap Rating Years Covered:
Available ANCAP ratings for this generation typically range from 3 to 4 stars, depending on year and safety equipment fitted. Specific rating to be verified for exact model year.
ABS:
Anti-lock Braking System (ABS) often standard or optional depending on trim level.
Ebd:
Electronic Brakeforce Distribution (EBD) typically paired with ABS.
Airbags:
Front airbags (driver and passenger) standard; side airbags and curtain airbags available on higher trims or later models.
Seatbelts:
Pre-tensioning front seatbelts with load limiters.
Child Seat Anchors:
ISOFIX child seat anchor points.
Infotainment System Typical:
Basic AM/FM radio with CD player, auxiliary input jack often available on later models or higher trims. Limited digital integration compared to modern vehicles.
Cruise Control:
Optional on higher trim levels.
Parking Sensors:
Rarely fitted as standard, potentially an aftermarket option.
Bluetooth:
Uncommon as factory fitted for the early part of this range, may have been introduced as an option or on facelifted models.
Oil Change Interval Km:
Typically 15,000 km or 12 months, whichever comes first (refer to manual for specific conditions and recommendations).
Air Filter Replacement Interval Km:
Recommend inspection every 15,000 km, replacement as needed or every 30,000 km (refer to manual).
Spark Plug Replacement Interval Km:
Typically 60,000 km for standard plugs, longer for iridium/platinum plugs (refer to manual for specific type and interval).
Coolant Flush Interval Km:
Recommend initial flush at 160,000 km or 5 years, then every 80,000 km or 4 years thereafter (refer to manual).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification).
Power Steering Fluid Type:
Refer to manual, often a specific GM or Dexron type ATF.
Common Issues General:
Issues may include minor electrical gremlins, wear and tear on suspension components, occasional transmission issues (especially automatics), and potential for exhaust system corrosion in certain climates. Catalytic converter issues can also occur with age.
Maintenance Tips:
Regularly check fluid levels, inspect brakes and tyres, and address any warning lights promptly. Keeping the cooling system in good condition is crucial.
Holden History:
Holden is an iconic Australian automotive brand with a long history of producing vehicles for the Australian market, often based on General Motors (GM) platforms.
Barina History:
The Barina nameplate has been used by Holden for decades, with various generations rebadging from Opel and Suzuki models. The TK generation is largely based on the Opel Corsa C platform.
Production Platform:
Based on the global GM Gamma platform, sharing components with Opel Corsa.
Manufacturing Location:
Primarily assembled in Thailand for the Australian market during this period.
Awards And Ratings:
No prominent individual awards are widely cited for the Holden Barina TK generation itself, but it generally performed adequately within its segment and was a popular choice for budget-conscious buyers in Australia. Its reliability and value were key selling points rather than accolades.
