Vehicle Class:
Compact Sports Coupe/Hatchback
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops seeking factory-level information.
Key Competitors:
Ford Sierra, Nissan 300ZX (Z32), Toyota Celica, Mitsubishi Eclipse, Mazda MX-6.
Manual Advantage:
Electronic format allows for easy searching, zooming, and digital referencing compared to physical manuals.
Ease Of Use:
Pages correspond to part numbers for easy identification, simplifying the process of locating specific information.
Primary Coverage:
Maintenance, Repair, Diagnostics, Troubleshooting, Wiring Diagrams, Specifications
Estimated Page Count:
Extensive (specific count not provided in product info, but inferred from detail)
Type:
Factory Service Repair Manual
Format:
PDF Download (requiring ISO creation and installation)
Engine Systems:
Engine Lubrication and Cooling, Ignition System, Engine Fuel System, Fuel Injection System, Engine Combustion System, Crankcase/Piston/Cylinder, Cylinder Head/Valves, Crankshaft/Transmission/Balancer, Engine Removal and Installation
Drivetrain Systems:
Transmission System, Gearbox & Clutch, Rear Wheel System (though primarily FWD, may cover AWD variants), Front Wheel and Steering System
Chassis Systems:
Suspension, Braking System, Wheels & Tyres, Chassis, Frame/Body Panels/Exhaust System
Electrical Systems:
Electrical System, Electric Starter, Battery/Charging System, Alternator/Starter Clutch, Lights/Meters/Switches, Wiring Diagrams
Maintenance Procedures:
Periodic checks & Adjustments, Maintenance, General Information
Repair Procedures:
Detailed repair steps for all covered systems, engine overhaul, clutch replacement, brake service, suspension work, electrical diagnostics and repair.
Troubleshooting:
Specific troubleshooting guides for common and uncommon issues.
Diagnostic Capabilities:
Advanced diagnostics, including detailed wiring diagrams for electrical tracing and fault finding.
Rebuild Instructions:
Comprehensive rebuild procedures for major components like engines, transmissions, and clutches.
Specification Detail:
In-depth technical information and specifications, including torque values, clearances, fluid types and capacities.
Digital Format:
PDF (extracted from ISO image)
Zoom Capability:
Excellent, allows zooming for clarity on computer screens.
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download)
Installation Requirements
Operating System:
Windows 2000 Pro SP3/SP4 (32-bit) or Windows XP Pro SP2 (32-bit).
Hardware Requirements:
Pentium 166 MHz / 48MB RAM (Win 2000) or Pentium II 300 MHz / 64MB RAM (Win XP), 3GB Free Hard Disk Space.
Bit Compatibility:
Explicitly stated as NOT working on 64-bit operating systems.
Installation Media:
Requires extraction of a compressed archive to an ISO file, then burning to DVD (in IMAGE MODE) or mounting to a virtual drive.
Installation Type:
Server/Standalone options available; STANDALONE recommended. User Name: TIS, Password: (BLANK/NONE).
Engine Options:
Likely includes variants of the GM Family II engine (e.g., 2.0L C20XE, C20LET) and possibly V6 options (e.g., X25XE, X30XEV) depending on specific market and year. The manual covers 'Engine Fuel System' and 'Fuel Injection System', implying advanced engine management.
Power Output:
Varies by engine. For example, C20XE approximately 150-165 hp, C20LET approximately 204 hp. V6 engines would offer higher outputs.
Torque Output:
Varies by engine. C20XE approximately 196 Nm, C20LET approximately 280 Nm. V6 engines would offer higher torque.
Injection Type:
Likely Bosch Motronic or similar multi-point fuel injection (MPI) systems, given the era and performance focus.
Standard Transmission:
Typically a 5-speed manual transmission. The manual covers 'Gearbox & Clutch' and 'Transmission System'.
Optional Transmission:
An automatic transmission was also an option on many Calibra models.
Drivetrain Options:
Primarily Front-Wheel Drive (FWD), with a significant number of models featuring All-Wheel Drive (AWD) ('Rear Wheel System' and 'Front Wheel and Steering System' coverage supports this).
Body Styles:
3-door Hatchback Coupe.
Length:
Approximately 4,214 mm (165.9 in) to 4,288 mm (168.8 in) depending on year/spec.
Width:
Approximately 1,735 mm (68.3 in).
Height:
Approximately 1,305 mm (51.4 in).
Curb Weight:
Around 1,250 kg to 1,450 kg, depending on engine and drivetrain (FWD vs. AWD).
Crash Test Data:
Limited modern official crash test data available for early models. However, contemporary reviews noted its robust chassis and safety features for the time.
Braking System Type:
Ventilated front discs, rear discs. ABS was an option on many models, and standard on higher trims/later years. The manual covers 'Braking System'.
Steering System:
Rack and pinion with power assistance. The manual covers 'Front Wheel and Steering System'.
Airbags:
Driver airbag was optional or standard on later models.
Seatbelts:
Pre-tensioner seatbelts were available on some models.
Audio System:
Factory fitted radio/cassette player, often with integrated amplifier. CD players became available on later models.
Traction Control:
Traction Control System (TCS) was an option on higher-performance models (e.g., V6, turbo variants).
Cruise Control:
Cruise control was available as an option on most models.
Original Connectivity:
Limited to factory radio systems, no Bluetooth or USB connectivity from the factory.
Oil Change Interval:
Typically 10,000 - 15,000 km (or 6-12 months), depending on driving conditions and oil type. The manual provides specific recommendations.
Timing Belt Replacement:
For 16-valve engines (e.g., C20XE), typically every 60,000 km or 4 years. Crucial for preventing catastrophic engine damage. The manual covers 'Engine Lubrication and Cooling' and 'Crankshaft/Transmission/Balancer'.
Engine Oil Specification:
Typically 5W-30 or 5W-40 synthetic or semi-synthetic oil. Manual specifies exact grade and API service classification.
Coolant Specification:
Ethylene glycol-based coolant, usually a 50/50 mix with distilled water. Manual specifies type and capacity for the 'Cooling system'.
Transmission Fluid Spec:
Manual transmission: GL-4 gear oil, typically 75W-90. Automatic transmission: Dexron II/III. Manual covers 'Transmission System'.
Common Problems:
Rusting, particularly around wheel arches and sills; electrical gremlins (e.g., immobiliser, central locking); worn suspension components; degradation of plastic trim; cooling system leaks.
Specific Component Failure:
ABS sensors, fuel pump relays, and catalytic converters can be points of failure.
Holden Motorsport:
Holden has a strong heritage in Australian motorsport, and performance models like the Calibra were often associated with this.
Design Origin:
The Holden Calibra is a rebadged version of the Opel Calibra, designed by GM Europe. It was known for its aerodynamic styling.
Manufacturing Locations:
Originally produced by Opel in Germany, and later also manufactured by Saab in Finland. Sold globally under various GM brands including Holden in Australia.
Production Run:
Produced from 1989 to 1997.
Design Awards:
The Calibra was celebrated for its groundbreaking aerodynamic design and won several design awards, including being named 'Most Aerodynamic Production Car' by DEKRA.
Contemporary Reviews:
Generally received positive reviews for its styling, handling, and performance (especially with AWD and turbo variants), though some criticized ride comfort and rear visibility.
