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Holden Epica Complete Workshop Service Repair Manual 2006 2007 2008 2009

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🏷️ Basic Information Identification Make: Holden Model: Epica Model Years Covered: 2006, 2007, 2008, 2009 Codes Platform Code: GM Epsilon II 👋 Introduction Market Position Segment: Mid-size sedan. Competitive Analysis...
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Holden Epica Complete Workshop Service Repair Manual 2006 2007 2008 2009
🏷️ Basic Information
Identification
Make:
Holden
Model:
Epica
Model Years Covered:
2006, 2007, 2008, 2009
Codes
Platform Code:
GM Epsilon II
👋 Introduction
Market Position
Segment:
Mid-size sedan.
Competitive Analysis
Competitors:
Ford Mondeo, Toyota Camry, Mitsubishi Magna/380, Subaru Liberty.
Key Features
Platform Sharing:
Based on the global GM Epsilon II platform, sharing components with models like the Chevrolet Malibu and Opel Vectra.
Engine Options:
Primarily offered with inline-4 and V6 engines.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete service and repair procedures A-Z for all models, engines, trim, and transmission types.
Page Count
Estimated Page Count:
High Volume (Specific count not provided, but implies comprehensive coverage).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, tuning, diagnostics, component replacement (pistons, rings, bearings, valves, camshafts, crankshaft, cylinder heads, engine block).
Engine Management:
Fuel injection system, ignition system, emissions control, engine sensors, diagnostic trouble codes (DTCs), powertrain control module (PCM) operation.
Transmission:
Automatic transmission service, repair, diagnostics, fluid changes, internal component replacement.
Drivetrain:
Front-wheel drive (FWD) system, axles, CV joints, differential service.
Brakes:
Brake system components (discs, pads, calipers, master cylinder, brake lines), ABS system diagnostics and repair.
Suspension:
Front and rear suspension components (struts, shock absorbers, control arms, bushings), steering system, wheel alignment procedures.
Electrical:
Battery, starting system, charging system, lighting system, wiring diagrams, fuses, relays, body control module (BCM) diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, component replacement.
Body And Chassis:
Body panel repair, interior trim, doors, windows, mirrors, structural components.
Accessories:
Audio system, power accessories (windows, locks), remote keyless entry.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement.
Diagnostics:
Step-by-step troubleshooting guides, symptom-based diagnostics, use of diagnostic scan tools.
Repair:
Detailed repair instructions for all major and minor components, including torque specifications and clearances.
Rebuilds:
Full engine and transmission rebuild procedures.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Detailed, from basic maintenance to complex engine and transmission overhauls, including diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
All PC & MAC Computers, tablets, smartphones.
Required Software:
Adobe Reader (free download available).
Print Quality
Printability:
Printable by page, chapter, or entire manual.
Binding Type
Binding:
Not Applicable (Digital Download).
Paper Type
Paper Quality:
Not Applicable (Digital Download).
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
Family II Ecotec (e.g., LDA - 2.0L Inline-4, LFX - 3.6L V6)
Performance
Inline 4 Power Output:
Approx. 108 kW (145 hp) at 6300 rpm
Inline 4 Torque Output:
Approx. 190 Nm (140 lb-ft) at 4400 rpm
V6 Power Output:
Approx. 155 kW (208 hp) at 6000 rpm (for 3.6L)
V6 Torque Output:
Approx. 310 Nm (229 lb-ft) at 3200 rpm (for 3.6L)
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or Direct Injection (DI) depending on engine variant.
Engine Layout
Configuration:
Inline 4-cylinder and V6 (60-degree bank angle).
Bore X Stroke Example
Inline 4:
86 mm x 86 mm (for 2.0L)
V6:
94 mm x 85.6 mm (for 3.6L)
Compression Ratio Example
Inline 4:
10.2:1
V6:
10.2:1 (for LFX)
🔧 Transmission
Standard
Transmission Type:
5-speed automatic (4-cyl), 4-speed automatic (V6 - early models), 6-speed automatic (V6 - later models).
Optional
Transmission Type:
Manual transmission was available in some international markets but less common in Australia.
Features
Transmission Control:
Electronic transmission control unit (TCM).
Fluid Specification
Atf Type:
Dexron VI (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4819 mm
Width:
Approx. 1780 mm
Height:
Approx. 1450 mm
Wheelbase
Wheelbase:
Approx. 2700 mm
Weights
Tare Weight Example:
Approx. 1500-1600 kg (depending on engine and trim)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP rating (for specific models/years, buyer should verify).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Esp:
Electronic Stability Program (ESP) / Electronic Stability Control (ESC) typically standard on later models or higher trims.
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim).
💡 Technology Features
Infotainment
Head Unit:
Standard CD player with radio, optional premium audio systems with additional speakers.
Display:
Central LCD display for audio and climate controls, trip computer.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Aux Input:
Auxiliary input jack for external audio devices often included.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 12 months or 15,000 km, whichever comes first (check specific manual for exact recommendation).
Transmission Fluid Interval:
Recommended replacement every 60,000 - 100,000 km, or as per severe service schedule (check manual).
Fluid Specifications
Engine Oil Specification:
GM-LL-A-025 or Dexos1 (e.g., SAE 5W-30, check manual for specific engine)
Coolant Specification:
GM Type 1 Coolant (Pink) or equivalent silicate-free OAT coolant.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Vibration:
Some owners reported engine vibration, potentially related to engine mounts or balance shaft issues in early models.
Transmission Performance:
Occasional reports of transmission 'flare' or harsh shifting, often addressable with software updates or fluid changes.
Suspension Noise:
Wear in suspension components like ball joints or bushings can lead to knocking noises.
Electrical Quirks:
Minor electrical issues can arise, often related to sensor faults or body control module communication.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Holden, an Australian automotive icon, known for producing locally engineered vehicles and adapting global GM platforms for the Australian market.
Model Evolution
Epica Origin:
The Holden Epica was a rebadged version of the Daewoo Tosca, which itself was based on the GM Epsilon II platform. It was introduced in Australia as a successor to the Holden Vectra and Commodore SV6 (in some configurations).
Production
Manufacturing Location:
South Korea (as Daewoo Tosca), assembled and sold by Holden in Australia.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards are not widely documented for the Holden Epica in major publications. Its reception was mixed, often overshadowed by established competitors.
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