Major Systems:
Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical, Body, Chassis, Fuel System, Cooling System, Ignition System, Lubrication System, Steering System, Wheels and Tires, Exhaust System, HVAC, Lighting, Instrumentation, Comfort and Convenience.
Specific Components:
Covers specific components in detail, such as crankshaft, transmission components, balancer shafts, cylinder heads, valves, pistons, crankcases, fuel injection system components (injectors, pump, regulator), cooling system components (radiator, water pump, thermostat), and lubrication system components (oil pump, oil filter).
Estimated Pages:
Large comprehensive manual; exact page count not specified but implies full factory coverage.
Type:
Factory Service and Repair Workshop Manual
Format:
PDF Download (with installation instructions provided, suggesting it's an electronic manual accessible via an ISO file).
Detailed Systems:
Gearbox & Clutch, Electric Starter, Crankshaft/Transmission/Balancer, Wheels & Tyres, Electrical System, Braking System, Suspension, Engine Lubrication and Cooling, Ignition System, Transmission System, Rear Wheel System, Cylinder Head/Valves, Cooling system, Engine Removal and Installation, Battery/Charging System, Chassis, Lights/Meters/Switches, Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Front Wheel and Steering System, Engine Fuel System, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel injection system, Body & Fixtures.
Electrical System Details:
Complete coverage of the vehicle's electrical system, including the battery, charging system (alternator), starting system (starter motor, starter clutch), ignition system, lighting (headlights, taillights, interior lights), instrumentation (dashboard gauges, warning lights), switches, fuses, relays, power windows, central locking, and on-board computer (if applicable).
Chassis And Body:
Includes details on the vehicle's chassis construction, frame, body panels (fenders, doors, hood, trunk lid), door mechanisms, latches, hinges, glass, and exterior trim. Also covers the exhaust system, mounts, and hangers.
Suspension And Steering:
Detailed coverage of the front suspension (McPherson struts, control arms, anti-roll bar) and rear suspension (torsion beam or semi-independent setup). Steering system includes column, rack and pinion, and related components. Includes wheel alignment data.
Repair Procedures:
Step-by-step repair instructions, complete disassembly and reassembly guidance, diagnostic troubleshooting, maintenance and servicing procedures, component replacement, adjustments, electrical system diagnostics, fuel system repair, cooling system service, brake system maintenance and repair, suspension and steering system servicing, driveline and transmission repair, engine component overhaul.
Troubleshooting Procedures:
Dedicated troubleshooting sections designed to help diagnose common and uncommon faults. This includes systematic approaches to identifying problems in engine performance, electrical systems, brakes, suspension, and other areas. Diagnostic flowcharts and symptom-based troubleshooting guides are typically included.
Periodic Maintenance And Adjustments:
Comprehensive guide to routine checks and adjustments, such as fluid level checks, belt tension adjustments, brake adjustments, tire pressure checks, and basic engine tune-up procedures. Covers lubrication points and schedules.
Depth:
Comprehensive; covers everything from basic periodic checks and adjustments to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
Specifications And Data:
Includes a dedicated section for Technical Information & Specifications and Specifications, providing essential data like torque values for all fasteners, engine specifications, dimensional data, electrical component ratings, and performance figures.
Digital Format:
ISO file (requires extraction and burning to DVD or mounting to a virtual drive).
Installation Requirements:
Requires Windows 2000 Pro SP3/SP4 or Windows XP Pro SP2 (32-bit), Pentium 166 MHz+, 48/64 MB RAM, 3 GB HDD space. Explicitly states it is NOT compatible with 64-bit operating systems.
Installation Process:
Involves extracting compressed archive to ISO, burning ISO to DVD in IMAGE MODE or mounting to a virtual drive, and running AUTORUN.EXE. Offers SERVER/STANDALONE installation options (STANDALONE recommended).
Diagram Quality:
Top quality diagrams and highly detailed exploded pictures.
Binding:
Not Applicable (Digital PDF format, not a physical book).
Paper:
Not Applicable (Digital PDF format).
Engine Type:
Likely a 1.4L or 1.6L inline-4 cylinder petrol engine, common for the Tigra model during this period. Specific engine codes would require more detailed vehicle VIN information.
Horsepower Range:
Typically around 90-110 PS (89-108 hp) for engines in this class and era.
Injection System:
Electronic Fuel Injection (EFI).
Fuel Delivery:
Electronic fuel injection system, including fuel pump, fuel filter, injectors, fuel pressure regulator, and diagnostic procedures for each component.
Engine Options:
While not explicitly stated, the Tigra was offered with 1.4L (C14SE) and 1.6L (X16XE) Ecotec engines. The manual would cover both variants. The X16XE, in particular, was known for its higher output and suitability for sportier driving.
Cylinder Head And Valves:
Detailed information on cylinder head removal, reassembly, valve seating, valve adjustment (if applicable, though often hydraulic lifters are used), and related gasket replacements. Covers valve guides and seals.
Crankcase Pistons Cylinders:
Procedures for crankshaft inspection and bearing replacement, piston and connecting rod removal and installation, cylinder bore inspection, honing, and ring replacement. Includes information on piston cooling jets and oil spray.
Transmission Type:
Likely a 5-speed manual transmission as standard. An automatic transmission may have been an option.
Optional Transmission:
Automatic transmission possible, though manual was dominant for this sporty coupe.
Clutch Type:
Hydraulically operated single dry plate clutch.
Gearbox Details:
Comprehensive coverage of the manual gearbox, including disassembly, inspection, repair of gears, synchronizers, bearings, seals, and the shifter mechanism. Also covers clutch system components like the clutch disc, pressure plate, and release bearing.
Transmission Fluid:
Specifications for transmission fluid type and capacity for both manual and automatic gearboxes. Likely a GL-4 or GL-5 gear oil for manual transmissions.
Body Style:
2-door coupe.
Dimensions Length:
Approximately 3995 mm (157.3 inches).
Dimensions Width:
Approximately 1690 mm (66.5 inches).
Dimensions Height:
Approximately 1350 mm (53.1 inches).
Cargo Space:
Limited due to compact sports coupe design, specific figures not provided in product info.
Curb Weight:
Typically in the range of 1000-1150 kg, depending on engine and equipment.
Gross Vehicle Weight Rating:
Will be specified in the manual, typically around 1400-1500 kg.
Passive Safety:
Front airbags for driver and passenger, seatbelt pretensioners. Specific Euro NCAP or equivalent ratings for this era are not readily available but generally reflected the standards of the late 90s.
Braking Safety:
Anti-lock Braking System (ABS) likely available on higher trims or as an option.
Braking System Details:
Front ventilated disc brakes and rear drum brakes are typical. Manual covers brake pad and disc replacement, caliper overhaul, brake hose replacement, and ABS system diagnostics.
Steering System Details:
Manual or power-assisted steering. Covers steering rack, tie rods, power steering pump (if equipped), and steering column components. Front wheel alignment specifications are also included.
Body Structure:
Reinforced safety cell and crumple zones, characteristic of Opel/Vauxhall design principles adopted by Holden.
Oil Change Interval:
Typically every 10,000-15,000 km or 6-12 months, depending on driving conditions. Refer to the manual for precise intervals based on specific engine oil specifications.
Engine Oil:
Likely 5W-30 or 10W-40 synthetic or semi-synthetic engine oil, API SJ or SL classification. Manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify exact type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual will specify the exact type and bleeding procedures.
Power Steering Fluid:
Specific power steering fluid type will be detailed; typically Dexron II or III ATF or a dedicated power steering fluid.
Common Problems:
Potential issues include: water ingress into the ECU (common on early models due to design), wear in suspension components (bushings, ball joints), catalytic converter issues, and electrical gremlins. The manual will detail diagnosis and repair for these and more.
Common Electrical Issues:
Intermittent issues with central locking, power windows, and dashboard warning lights can occur due to aging wiring or component failure. The manual's wiring diagrams are crucial for diagnosing these.
Engine Performance Issues:
Rough idling, poor acceleration, or misfires can be due to issues with ignition coils, spark plugs, lambda sensors, or fuel injectors, all detailed in the manual.
