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Holden Viva Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007 2008

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🏷️ Basic Information Identification Make: Holden Model: Viva Generation: JA Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Platform: GM global compact platform (Based on Daewoo Lacetti) Codes...
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Holden Viva Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007 2008
🏷️ Basic Information
Identification
Make:
Holden
Model:
Viva
Generation:
JA
Production Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Platform:
GM global compact platform (Based on Daewoo Lacetti)
Codes
Chassis Code:
JA
👋 Introduction
Market Position
Positioning:
The Holden Viva was positioned as an affordable and practical compact car, often targeting first-time car buyers or those seeking economical transportation. This manual directly supports the ownership experience by empowering owners to undertake their own maintenance and repairs, thus extending the vehicle's lifespan and reducing running costs.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Corolla, Mazda 3, Hyundai Getz, and Ford Focus during its production run. Its shared platform with the Daewoo Lacetti meant it inherited a European-influenced design and chassis tuning, offering a value proposition against established Japanese and European brands.
Key Features
Manual Benefits:
Saves money on repairs, provides step-by-step instructions with pictures, enables DIY servicing, allows for custom printing of sections, accessible on multiple devices.
📋 Manual Details
Coverage Areas
Overall Coverage:
All Models/Engines/Trim/Transmissions Types Covered
Specific Coverage Focus:
Every service and repair procedure A-Z
Page Count
Estimated Page Count:
Extensive (Exact count not specified, but described as 'Complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine diagnostics, repair, and overhaul (including timing, fuel system, cooling, lubrication, ignition)
Transmission:
Manual and Automatic transmission service, repair, and overhaul
Drivetrain:
Front-wheel drive system components, CV joints, axles
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, alignment
Steering:
Power steering system, steering rack, steering column, wheel alignment procedures
Brakes:
Brake system diagnostics, repair, replacement (pads, rotors, calipers, lines), ABS system
Electrical:
Complete electrical system schematics, wiring diagrams, component testing, diagnosis for lighting, starting, charging, body electronics
Bodywork:
Body panel removal and installation, interior trim, doors, glass, bumpers
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, emissions control
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks, belt replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major and minor components
Rebuild:
Complete engine and transmission rebuild procedures
Installation:
Component installation guidelines
Diagnostics:
On-board diagnostics (OBD-II) interpretation, sensor testing
Technical Depth
Depth:
Comprehensive: from basic maintenance to advanced engine and transmission overhauls, including detailed electrical diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC & MAC Computers, Tablets, Smartphones
Required Software:
Adobe Reader (free download)
Print Quality
Quality:
High Quality (suitable for printing individual pages or chapters)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
Delivery
Delivery Method:
Instant Email Delivery
Payment Methods:
Visa, MasterCard, PayPal
⚙️ Engine Specifications
Primary Engine
Engine Code:
TBA (typically Ecotec series, e.g., X18XE, Z18XE for 1.8L variants)
Displacement Common:
1.8 Liters (1796 cc)
Configuration:
Inline-4 Cylinder, DOHC, 16 Valves
Performance
Horsepower Approx:
Approximately 115-120 hp (for 1.8L variant)
Torque Approx:
Approximately 165 Nm (for 1.8L variant)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Dex-Cool compatible, typically orange)
Lubrication
Engine Oil Spec:
API SJ/SL, ACEA A3/B3 or A3/B4, Viscosity SAE 10W-40 or 5W-30 (refer to manual for exact specification based on climate)
Oil Capacity Approx:
Approximately 4.0 - 4.5 Liters (with filter)
Ignition System
Ignition Type:
Electronic Ignition (Distributorless Ignition System - DIS)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Automatic Features:
Electronically controlled, torque converter
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification)
Fluid Capacities
Automatic Transmission Capacity:
Approximately 7.0 Liters (total fill, check manual for refill quantity)
📐 Dimensions
Exterior
Body Styles:
Sedan, Hatchback (5-door)
Wheelbase Approx:
2600 mm (approx.)
Length Approx:
Sedan: ~4500 mm; Hatchback: ~4250 mm
Width Approx:
1725 mm (approx.)
Height Approx:
1470 mm (approx.)
Cargo
Cargo Volume Hatchback Approx:
324 Liters (with rear seats up)
Weights
Curb Weight Approx:
1250 - 1350 kg (depending on body style and transmission)
Wheels Tires
Wheel Size Common:
15-inch or 16-inch alloy or steel wheels
Tire Size Common:
195/60 R15 or 205/50 R16
Bolt Pattern:
5x110
Offset Approx:
ET37 to ET44
🛡️ Safety Features
Ratings
Australian Ancap Rating:
3 Stars (for models tested)
Active Features
ABS:
Standard on many models, Anti-lock Braking System
Ebs:
Electronic Brakeforce Distribution (EBD) often paired with ABS
Traction Control:
Optional on some higher trims
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags optional on some trims
Seatbelts:
Pre-tensioner seatbelts with load limiters
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, with potential for upgraded units. Speaker configurations vary by trim.
Display:
Basic LCD display for audio and climate information. No integrated navigation or large touchscreens in base models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
May be present on later models or aftermarket upgrades.
Diagnostics
OBD Ii:
Standard OBD-II (On-Board Diagnostics II) port located under the dashboard, enabling scanning of fault codes. The manual provides extensive guidance on interpreting these codes and the related diagnostic procedures.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 15,000 km or 12 months, whichever comes first (refer to manual for exact interval)
Air Filter Replacement:
Every 30,000 km or 24 months
Spark Plug Replacement:
Every 60,000 km (for standard plugs), 90,000-100,000 km (for iridium plugs, if fitted)
Timing Belt Replacement:
Typically 100,000 km or 5 years (critical for interference engines, check manual)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
GM Power Steering Fluid or Pentosin CHF 202 (refer to manual)
Coolant Capacity:
Approximately 6.0 Liters (engine and heater)
Known Issues
Common Problems:
Early models may experience minor electrical gremlins, potential for premature wear on certain suspension components (bushings), catalytic converter issues, and occasional transmission sensor faults. The manual will detail diagnosis and repair for these.
Common Problems Detail:
Oil leaks from rocker cover gasket, minor exhaust leaks, and occasional issues with the heater control valves are also noted in owner forums.
📚 Vehicle History
Brand Heritage
Heritage:
Holden, an Australian automotive icon, produced vehicles for the Australian and New Zealand markets for decades. The Viva represented their entry into the compact segment during the early 2000s, often utilizing global platforms from its parent company, General Motors.
Model Evolution
Evolution:
The Holden Viva JA, launched in 2005 (though the manual covers earlier model years likely referring to the Daewoo platform before rebadging), was a facelifted and re-engineered version of the Daewoo Lacetti. It aimed to offer a more refined driving experience and improved safety features compared to its predecessor. It was sold alongside other Holden compact models like the Astra during its tenure.
Production
Manufacturing Origin:
Primarily South Korea (as Daewoo Lacetti), then rebadged and sold by Holden in Australia and New Zealand.
Production Period:
Holden Viva JA: 2005-2009 (Manual covers years leading up to and including the early JA models)
🏆 Awards & Recognition
Recognitions
Awards Mention:
Specific awards for the Holden Viva JA are not widely publicized. However, its predecessor, the Daewoo Lacetti, received some positive mentions for its value and design in certain markets. The manual's comprehensive nature supports owners in maintaining their vehicle effectively, which in turn contributes to a better ownership experience and potential longevity.
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