🏷️ Basic Information

Make:

Honda

Model:

CBR1000RR Fireblade

Model Code:

SC57

Product Name:

2004-2005 Honda CBR1000RR Fireblade Repair Manual

Model Generation:

Second Generation (SC57)

Generation Years:

2004-2007

Vin Engine Code Prefix:

SC57

👋 Introduction

Market Segment:

Supersport / Hyperbike

Target Audience:

Performance-oriented motorcycle riders, track day enthusiasts, and dedicated DIY mechanics.

Competitors 2004 2005:

Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki ZX-10R Ninja, Ducati 999.

Design Philosophy:

Honda's focus on mass centralization, refined handling, and a powerful, user-friendly inline-four engine.

Performance Focus:

The CBR1000RR Fireblade is engineered for exceptional performance on both road and track, emphasizing agility and rider feedback.

📋 Manual Details

Coverage:

Complete repair and service information for the 2004 and 2005 Honda CBR1000RR Fireblade.

Page Count:

Approx. 500-700 pages (typical for a comprehensive service manual)

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital (PDF) / Print

📖 Manual Coverage

Engine:

Complete disassembly, assembly, inspection, and troubleshooting of the 999cc inline-four engine, including cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication system, and cooling system.

Fuel System:

Fuel injection system (PGM-FI), throttle body assembly, fuel pump, injectors, sensors, and fuel tank.

Ignition System:

ECU, ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor.

Transmission:

Gearbox disassembly, inspection, and assembly, clutch operation, gear selection mechanism, and lubrication.

Drivetrain:

Final drive (chain and sprockets), rear wheel hub, and related components.

Chassis Frame:

Frame inspection, steering head bearings, swingarm, rear shock absorber, and linkages.

Suspension:

Front fork (USD) disassembly, assembly, oil replacement, seal replacement, and rear shock absorber servicing.

Brakes:

Front and rear brake systems, caliper overhaul, master cylinders, brake fluid replacement, bleeding procedures, and ABS (if equipped).

Electrical System:

Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starter motor, and fuses.

Instrumentation Controls:

Dashboard, instrument cluster, switches, levers, and throttle/clutch cable adjustments.

Bodywork Fairings:

Removal and installation of fairings, seat, fuel tank, and other body panels.

Cooling System:

Radiator, cooling fan, water pump, thermostat, and coolant replacement.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake service, fluid changes, and general inspection.

Troubleshooting:

Diagnosis of common problems, fault code interpretation (if applicable), and step-by-step troubleshooting guides for various systems.

Repair:

Detailed instructions for component disassembly, repair, reassembly, and replacement for all major systems.

Diagnostics:

Procedures for using diagnostic tools and interpreting sensor data for engine and electrical systems.

Torque Specifications:

Precise torque values for critical fasteners throughout the motorcycle.

Special Tools:

Identification and usage of specialized tools required for specific repairs and adjustments.

Depth:

Comprehensive, covering everything from basic maintenance and inspections to complete engine rebuilds, electrical system diagnostics, and suspension overhaul. Suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format:

PDF

Searchability:

Searchable text for quick access to information.

Printable:

Printable pages for workshop use.

Print Quality:

High-resolution images and diagrams for clarity.

Binding Type:

Comb-bound or perfect bound (for print versions), allowing pages to lay flat.

Paper Type:

Durable, high-quality paper suitable for workshop environments (for print versions).

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, four-stroke, DOHC, inline four-cylinder

Displacement:

998 cc (60.9 cu in)

Bore X Stroke:

75.0 mm x 56.5 mm

Compression Ratio:

11.9:1

Valve Train:

DOHC, 4 valves per cylinder

Lubrication:

Wet sump

Horsepower:

Approx. 178 hp @ 12,000 rpm (at crank)

Torque:

Approx. 85 lb-ft @ 10,000 rpm (at crank)

Fuel Delivery:

PGM-FI (Programmed Fuel Injection) with dual injectors per cylinder

Fuel Type:

Unleaded gasoline, premium octane recommended

Fuel Tank Capacity:

17.7 Liters (4.7 US gal)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Clutch:

Wet, multi-plate, hydraulic actuation

Gear Ratios:

Provided in manual for each gear. Typical ratios for this model are geared towards strong acceleration and top-end performance.

📐 Dimensions

Length:

Approx. 2,035 mm (80.1 in)

Width:

Approx. 720 mm (28.3 in)

Height:

Approx. 1,125 mm (44.3 in)

Wheelbase:

Approx. 1,405 mm (55.3 in)

Ground Clearance:

Approx. 130 mm (5.1 in)

Dry Weight:

Approx. 173 kg (381.4 lbs)

Wet Weight:

Approx. 198 kg (436.5 lbs)

Front Tire Size:

120/70ZR17M/C (58W)

Rear Tire Size:

190/50ZR17M/C (73W)

Wheel Bolt Pattern:

N/A (Rear wheel hub design)

🛡️ Safety Features

Safety Features Notes:

Motorcycles are not typically assigned NHTSA or IIHS safety ratings. Safety is primarily determined by rider skill and adherence to safe operating practices. The manual details safety precautions for maintenance and operation.

Braking System:

Combined Braking System (CBS-R) on some models, Anti-lock Braking System (ABS) was an option on certain markets/trims for this generation.

Handling Dynamics:

Advanced chassis design, adjustable suspension, and rider aids contribute to safe handling.

Lighting:

Halogen headlight, LED taillight and turn signals (market dependent).

💡 Technology Features

Infotainment Features:

N/A (Focus is on performance and rider connection, not typical infotainment systems found in cars).

Rider Aids:

Honda's Programmed Fuel Injection (PGM-FI) provides precise throttle response. Optional ABS was available.

Connectivity Features:

N/A

🔧 Maintenance

Oil Change Interval:

Every 10,000 km (6,000 miles) or 12 months, whichever comes first. Refer to manual for specific conditions.

Air Filter Replacement:

Inspect every 10,000 km (6,000 miles), replace as needed. Clean more frequently under dusty conditions.

Spark Plug Replacement:

Replace every 16,000 km (10,000 miles) or as per manual recommendations.

Chain Lubrication Adjustment:

Lubricate every 1,000 km (600 miles), adjust slack every 10,000 km (6,000 miles).

Coolant Replacement:

Every 2 years or as recommended by Honda.

Brake Fluid Replacement:

Every 2 years or as recommended. Use DOT 4 fluid.

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified.

Engine Oil Capacity:

3.2 L (3.4 US qt) without filter change, 3.7 L (3.9 US qt) with filter change.

Coolant Type:

Honda High Performance Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors).

Brake Fluid Type:

DOT 4.

Fork Oil Type:

SHOWA SS-02 (or equivalent 5W viscosity fork oil).

Common Problems:

Some owners have reported issues with the clutch slave cylinder, rectifier/regulator failure, and early generation fuel pump issues. The manual provides guidance on diagnosing and resolving these.

📚 Vehicle History

Honda Sportbikes:

Honda has a long and storied history in sportbike development, dating back to models like the CB750 and the original CBR series.

Cbr1000Rr Lineage:

The CBR1000RR Fireblade is the successor to the CBR900RR Fireblade, representing Honda's continuous evolution in the liter-class sportbike segment.

Sc57 Introduction:

The SC57 generation (2004-2007) was a significant redesign, featuring a new 998cc engine and a more compact, centralized mass design compared to its predecessor.

Production Years:

2004-2007

Manufacturing Location:

Japan

🏆 Awards & Recognition

Industry Recognition:

The CBR1000RR Fireblade has consistently received praise from motorcycle publications for its performance, handling, and braking capabilities since its inception.