TRX250ex Service Manual Repair 2006-2017 TRX 250ex 250x

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UGS: 145145

Mots clés: 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 250x ATC Series Atv Honda Motorcycles TRX250ex

Variantes de produits

Description

This comprehensive service and repair manual covers the sport ATVs, spanning model years 2006 through 2017, with specific exclusions for 2010 and 2015. Known for reliability and engineering prowess, these ATVs feature a 229cc liquid-cooled, four-stroke OHC engine with an automatic clutch transmission and robust suspension. Designed for recreational off-road use, the TRX250EX/X offers a balance of performance and user-friendliness, making it a popular choice for enthusiasts. The model underwent a name change to TRX250X in 2009, but retained its core attributes of durability and capable handling, supported by hydraulic disc brakes and a rugged steel frame. This manual provides extensive guidance for owners and technicians, detailing all aspects of maintenance, repair, and troubleshooting. It includes step-by-step instructions for engine and transmission overhauls, fuel system service, brake system maintenance, electrical system diagnostics, and suspension adjustments. With over 371 pages of information, including detailed photographs, diagrams, torque specifications, and fluid recommendations, this searchable document is an indispensable resource. It empowers users to perform scheduled maintenance, diagnose issues, and complete complex repairs, ensuring the longevity and optimal performance of their TRX250EX/X.

🏷️ Basic Information

Identification

Make:

Honda

Model:

TRX250EX / TRX250X

Product Type:

Service and Repair Manual

Product Format:

Digital Download (PDF)

Codes

Chassis Codes:

TRX250EX, TRX250X

Engine Codes:

Implied by model designation, specific codes not provided

👋 Introduction

Market Position

Category:

Sport ATV

Target User:

DIY enthusiasts, home mechanics, and professional technicians servicing the Honda TRX250EX/X.

Competitive Analysis

Competitive Advantage:

Comprehensive coverage across a wide range of model years and includes all aspects of repair and maintenance, providing a singular resource.

Key Features

Feature 1:

Extensive model year coverage (2006-2017, with specific exclusions).

Feature 2:

High detail with pictures, diagrams, and torque specs.

Feature 3:

User-friendly digital format with search and navigation capabilities.

Feature 4:

Vendor support with free manual replacement.

📋 Manual Details

Coverage Areas

Years Covered:

2006, 2007, 2008, 2009, 2011, 2012, 2013, 2014, 2016, 2017

Model Variants Covered:

TRX250EX, TRX250X (Note: Model name change occurred in 2009; production skipped 2010 and 2015)

Page Count

Total Pages:

Manual Type

Type:

Comprehensive Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine tear down, rebuild, inspection, diagnosis, performance tuning, lubrication systems, valve train, timing, cooling system

Fuel System:

Carburetor service and adjustment (including pilot jet, main jet, mixture screw), fuel pump, fuel lines, fuel tank

Transmission:

Clutch operation, adjustment, replacement; gearshift mechanism, internal transmission components, primary reduction gear

Drivetrain:

Rear axle, swingarm, suspension linkage, wheel bearings

Brakes:

Front and rear brake system service, including calipers, master cylinders, brake lines, brake pads, brake rotors, brake fluid specifications

Electrical System:

Ignition system, starting system (kickstart and electric start components if applicable), charging system (magneto, stator, rectifier), lighting, battery service

Suspension Steering:

Front forks (including oil change, seal replacement), rear suspension, steering linkage, handlebars

Bodywork Chassis:

Frame inspection, plastic panels, fenders, seat, plastics, instrumentation

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (engine oil, coolant, brake fluid), filter replacements, lubrication, valve clearance checks and adjustments, spark plug replacement, tire pressure checks

Troubleshooting:

Step-by-step troubleshooting guides for common problems, electrical diagnostics, starting issues, performance problems, error code interpretation (if applicable)

Repair Rebuild:

Detailed instructions for complete tear down and rebuild of all major components, including engine, transmission, suspension, brakes, and electrical systems

Installation Adjustment:

Instructions for installing new parts, adjusting cables, carburetor settings, suspension settings, and other operational adjustments

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to full engine and component overhauls.

Diagnostic Capabilities:

Detailed diagnostic procedures, wiring diagrams (implied by 'schematic' and electrical coverage), and troubleshooting trees.

Resource Types:

Includes photographs, part diagrams, torque specifications, fluid recommendations, and schematics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Permissions:

No restrictions on printing

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Quality:

Not Applicable (Digital Download)

File Features

Searchability:

Searchable PDF content

Navigation:

Clickable chapters for easy navigation

Support

Replacement Policy:

Free replacement offered if the user loses the manual

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, liquid-cooled, four-stroke OHC

Displacement:

229cc (approximate)

Bore X Stroke:

64.0 mm x 68.2 mm (typical specification for this engine family)

Compression Ratio:

9.5:1 (typical specification)

Performance

Horsepower:

Approx. 18-20 HP (specifications may vary slightly by year and tune)

Torque:

Refer to specific torque specs within the manual for engine components.

Fuel System

Fuel Delivery:

Carburetor (e.g., Keihin CV type)

Fuel Type:

Unleaded gasoline (87 octane minimum recommended)

Lubrication

Oil Type:

API Service SE, SF, or SG or higher; SAE 10W-40 or 10W-30 recommended for general use. Consult manual for specific viscosity ranges based on temperature.

Oil Capacity:

Approx. 1.7 Liters (dry fill) / 1.5 Liters (with filter change). Verify in manual.

Cooling System

Coolant Type:

Honda 4-stroke Engine Coolant (or equivalent ethylene glycol-based coolant with anti-corrosion additives). Mix 50/50 with distilled water.

🔧 Transmission

Standard

Transmission Type:

5-speed automatic clutch with reverse

Clutch Type:

Wet, multi-plate, automatic clutch

Features

Gear Selection:

Foot-operated gear shift lever

Lubrication

Transmission Oil Type:

API Service SF or SG SAE 10W-40. Verify in manual.

Transmission Oil Capacity:

Approx. 0.75 Liters. Verify in manual.

📐 Dimensions

Exterior

Overall Length:

Approx. 1831 mm (72.1 in)

Overall Width:

Approx. 1120 mm (44.1 in)

Overall Height:

Approx. 1050 mm (41.3 in)

Weights

Curb Weight:

Approx. 186 kg (410 lbs) (wet)

Weight Distribution:

Refer to manual for specific front/rear weight bias.

Cargo

Front Rack Capacity:

Approx. 45 kg (100 lbs)

Rear Rack Capacity:

Approx. 82 kg (180 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable for ATVs in the same manner as passenger vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear for robust stopping power.

Engine Braking:

Assists with deceleration and control on descents.

Passive Features

Frame Construction:

Rugged steel frame designed for off-road durability.

Operator Safety:

Handlebar controls, footwells with heel guards, and ergonomic design contribute to operator safety and control.

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer, odometer, neutral indicator, etc.). No advanced infotainment systems typically found on sport ATVs of this era.

Driver Assistance

Features:

None in the traditional automotive sense. Relies on mechanical design and operator input for control.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first. Refer to manual for severe use intervals.

Air Filter Cleaning:

Inspect every 20 hours of operation, clean as needed. Replace if damaged.

Valve Clearance Check:

Every 4,000 km (2,500 miles) or 2 years. Adjust as necessary.

Brake Fluid Change:

Every 2 years or as recommended by inspection. Consult manual for specific intervals and procedures.

Fluid Specifications

Engine Oil Spec:

SAE 10W-40, API SE/SF/SG or higher.

Coolant Spec:

Honda 4-stroke Engine Coolant or equivalent (50/50 mix with distilled water).

Brake Fluid Spec:

DOT 3 or DOT 4. Verify in manual.

Known Issues

Common Wear Items:

Brake pads and rotors, clutch plates (due to automatic clutch operation), tires, wheel bearings, suspension bushings.

Carburetor Tuning:

Can sometimes require fine-tuning for optimal performance in varying conditions or after extensive use. Manual provides detailed adjustment procedures.

Starting System:

While not a widespread issue, kickstart mechanisms can require maintenance over time. The manual details disassembly and lubrication.

📚 Vehicle History

Brand Heritage

Manufacturer:

Honda Motor Company, Ltd. Known for reliability, engineering excellence, and innovation across its product lines.

Model Evolution

Lineage:

The TRX250EX and TRX250X are part of Honda's successful line of Sportrax ATVs, evolving from earlier models with a focus on user-friendly performance and reliability.

Name Change:

The model was initially known as the TRX250EX and was rebranded as the TRX250X starting with the 2009 model year, reflecting a minor update or marketing shift rather than a fundamental redesign.

Production

Production Gap:

Notable production gaps in 2010 and 2015, suggesting market adjustments or planning cycles for the model.

🏆 Awards & Recognition

Recognitions

Awards:

Honda's ATV products are generally well-regarded for reliability and performance within the sport ATV segment. Specific awards for this model are not detailed in the provided product information, but Honda's reputation implies quality.