Honda Trx250te Tm Atv 1997-2004 Service Repair Manual

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The All-Terrain Vehicle (ATV) is a versatile and reliable machine designed for a variety of off-road applications. Produced from 1997 to 2004, this model benefits from an extensive legacy in...

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Taper: Atv

Distributeur:

UGS: 104712

Mots clés: 1997 1998 1999 2000 2001 2002 2003 2004 ATV Honda Powersports Recon Series Trx250te Tm

Variantes de produits

Description

The All-Terrain Vehicle (ATV) is a versatile and reliable machine designed for a variety of off-road applications. Produced from 1997 to 2004, this model benefits from an extensive legacy in ATV manufacturing, known for its robust engineering and user-friendly features. The model typically features a 229cc four-stroke engine, automatic transmission with Electric Shift (ES) for on-the-fly 2WD/4WD engagement, and durable chassis components designed for diverse terrain. Its balanced performance, coupled with a reputation for dependability, makes it a popular choice for both recreational riders and those requiring a capable utility vehicle. This comprehensive service repair manual provides in-depth guidance for the model, covering model years 1997 through 2004. It details essential maintenance procedures, including oil changes, filter replacements, and lubrication schedules, alongside complete repair instructions for all major systems. The manual thoroughly addresses engine, transmission, chassis, brakes, and electrical systems, offering systematic troubleshooting guidance and disassembly/assembly procedures. With factory-level service data, this manual is an indispensable resource for DIY enthusiasts, independent repair shops, and technicians aiming to maintain and restore the vehicle to optimal operating condition.

🏷️ Basic Information

Identification

Make:

Honda

Model:

TRX250TE TM

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Codes

Chassis Code:

TRX250TE TM

👋 Introduction

Market Position

Target User:

DIY enthusiasts, independent repair shops, ATV owners seeking to maintain and repair their Honda TRX250TE TM.

Competitive Analysis

Value Proposition:

Provides dealership-level repair information at a fraction of the cost, enabling cost-effective maintenance and repair.

Key Features

Accessibility:

Instant download format offers immediate access to critical repair information, eliminating shipping delays.

Content Detail:

Richly illustrated with detailed diagrams, schematics, and step-by-step instructions for almost any maintenance or repair task.

Cost Effectiveness:

Significantly reduces reliance on expensive dealership labor for routine and complex repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Estimated Pages:

Varies (typically 200-500+ pages for comprehensive service manuals)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Adobe Acrobat PDF (Instant Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, troubleshooting, diagnostics, maintenance, specifications (timing, valve clearance, compression).

Transmission:

Gearbox service, clutch operation, shift mechanism, lubrication, troubleshooting, repair procedures.

Chassis:

Frame inspection, suspension system (front and rear), steering components, wheel bearing service, swingarm maintenance.

Brakes:

Hydraulic brake system service (master cylinder, calipers, lines), drum brake service (if applicable), bleeding procedures, adjustment, troubleshooting.

Electrical:

Wiring diagrams, lighting system, ignition system (CDI, spark plug), starting system, charging system (stator, regulator/rectifier), battery maintenance, troubleshooting electrical faults.

Fuel System:

Carburetor service, adjustment, cleaning, fuel lines, fuel tank maintenance, fuel pump (if applicable).

Lubrication:

Lubrication points, recommended lubricants, fluid capacities, maintenance schedules for lubrication.

Seats System:

Seat removal and installation procedures.

Locks:

Ignition switch and steering lock service.

Clutch:

Clutch operation, adjustment, replacement procedures.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, tire pressure checks, brake adjustments.

Repair:

Complete engine rebuilds, transmission repairs, suspension component replacement, electrical system diagnostics and repair, brake system overhauls.

Troubleshooting:

Systematic diagnosis of common and uncommon problems, fault finding charts, diagnostic procedures for various systems.

Disassembly Assembly:

Step-by-step instructions for complete disassembly and reassembly of all major components and sub-systems.

Technical Depth

Depth:

Comprehensive (covers basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics).

Documentation Type:

Factory-level service data, dealer-grade repair information.

📊 Manual Specifications

File Format

Format Details:

Adobe Acrobat PDF, ensuring broad compatibility across operating systems and devices. Searchable text for efficient information retrieval.

Print Quality

Printability:

High-resolution PDF, suitable for printing individual sections or the entire manual. Allows for clean, clear reproduction of diagrams and text.

Binding Type

Binding Suggestion:

PDF format allows for printing and binding into a 3-ring binder for easy workshop use and navigation.

Paper Type

Print Recommendation:

Print on durable, grease-resistant paper for workshop environments. Sections can be printed and discarded after use to keep the main manual clean.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled

Displacement:

229 cc

Bore X Stroke:

Approx. 68.5 mm x 62.0 mm (refer to manual for exact factory specifications)

Compression Ratio:

Typically around 9.0:1 (confirm in manual)

Performance

Horsepower:

Estimated 15-18 HP (actual figures vary by year and tuning, manual will provide precise specifications)

Torque:

Refer to manual for specific torque figures and curves.

Fuel System

Fuel Delivery:

Carburetor (specific model and jetting detailed in manual)

Fuel Type:

Unleaded gasoline

Carburetor Size:

Typically a 30mm or 32mm carburetor (specifics in manual).

🔧 Transmission

Standard

Type:

Automatic transmission with Electric Shift (ES) for rider-selectable 2WD/4WD engagement.

Gear Selection:

Sequential manual shifting via handlebar-mounted buttons (for Electric Shift models).

Features

Final Drive:

Shaft drive (rear) and shaft drive (front for 4WD models).

Clutch Type:

Automatic centrifugal clutch.

📐 Dimensions

Exterior

Overall Length:

Approx. 72.4 inches (refer to manual for exact year-specific measurements)

Overall Width:

Approx. 42.7 inches (refer to manual for exact year-specific measurements)

Overall Height:

Approx. 41.4 inches (refer to manual for exact year-specific measurements)

Weights

Dry Weight:

Approx. 443 lbs (refer to manual for exact year-specific measurements)

Fuel Capacity:

Approx. 2.7 gallons (including 0.7-gallon reserve) (confirm in manual)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to all applicable ATV safety standards and regulations for its model years.

Active Features

Braking System:

Front and rear hydraulic disc brakes, providing reliable stopping power.

4Wd System:

Electric Shift 4WD (ES) for enhanced traction and control in varied terrain.

Passive Features

Handlebars:

Ergonomically designed handlebars for rider control and comfort.

Footpegs:

Wide-mesh footpegs with heel guards for secure footing and debris shedding.

💡 Technology Features

Infotainment

Display:

Basic digital meter display providing speedometer, odometer, trip meter, and 4WD indicator.

Driver Assistance

Transmission Control:

Electric Shift (ES) system for on-the-fly 2WD/4WD selection.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Recommended every 600 miles or 6 months (refer to manual for precise intervals and conditions).

Air Filter Cleaning:

Check and clean every 1000 miles or annually, replace as needed (refer to manual for detailed instructions).

Spark Plug Replacement:

Recommended every 4000 miles or annually (confirm in manual for specific plug type and gap).

Fluid Specifications

Engine Oil Type:

Honda 4-stroke ATV specific oil or equivalent API SG, JASO MA certified SAE 10W-40 (confirm in manual).

Engine Oil Capacity:

Approx. 1.7 US qt (1.6 L) with filter change (refer to manual for exact capacity).

Gear Oil Type:

Honda Hypoid Gear Oil SAE 80 or equivalent (confirm in manual).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (confirm in manual).

Known Issues

Carburetor Fouling:

Can be susceptible to carburetor gumming or fouling if fuel sits for extended periods; periodic cleaning is recommended.

Starter Solenoid:

Occasional failures of the starter solenoid can occur with age and use.

Suspension Wear:

As with any ATV, suspension bushings and bearings may require periodic inspection and replacement due to wear from off-road use.

📚 Vehicle History

Brand Heritage

Honda Atv Legacy:

Honda has a long-standing reputation for building reliable and durable ATVs, with the TRX line being a cornerstone of their off-road offerings.

Model Evolution

Trx Series:

The TRX250TE TM represents a mid-range offering in Honda's utility ATV lineup, known for its balance of capability and ease of use.

Production

Manufacturing Location:

Typically manufactured in Japan or the United States (verify specific model year in manual).

🏆 Awards & Recognition

Recognitions

Honda Reliability:

Honda ATVs are widely recognized for their industry-leading reliability and durability, a testament to their engineering and manufacturing quality.